How to service the vacuum brake booster on 2002 Ford Explorer?

The vacuum brake booster service requires removal of the brake master cylinder and power brake booster hose disconnection using a compressed clamp. During brake booster push rod removal from the brake pedal you must be vigilant because the brake pedal return spring will lift the pedal up. First disconnect the brake pedal to power brake booster push rod through removing the self-locking pin followed by removing the stoplight switch and brake booster push rod from the brake pedal pin and then completing the brake booster push rod bushing removal. Provide support to the power brake booster while you extract it from its place then remove the power brake booster nuts followed by the power brake booster itself. New nuts must be used during the brake booster reinstallation process following the reverse order of the removal steps.

OEM 2002 Ford Explorer Brake Booster

Brake Power Booster

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2 Brake Boosters found

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2002 Ford Explorer Brake Booster Part Number: 5L2Z-2005-A
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster; Booster Assembly
- Replaces: 3L2Z-2005-AB
- Base No.: 2005
- Item Weight: 12.20 Pounds
- Item Dimensions: 11.4 x 11.2 x 13.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5L2Z-2005-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
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Fits the following 2002 Ford Explorer Submodels:
- Eddie Bauer, Limited, NBX, XLS, XLS Sport, XLT, XLT Sport | 6 Cyl 4.0 L FLEX, 6 Cyl 4.0 L GAS, 8 Cyl 4.6 L GAS
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2002 Ford Explorer Brake Booster Part Number: 2L2Z-2005-AA
Product Specifications
- Other Name: Kit - Brake Booster Repair; Power Brake Booster; Booster Assembly
- Manufacturer Note: Service Kit
- Base No.: 2005
- Item Weight: 14.50 Pounds
- Item Dimensions: 17.5 x 12.1 x 19.0 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 2L2Z-2005-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2002 Ford Explorer Submodels:
- Eddie Bauer, Limited, NBX, XLS, XLS Sport, XLT, XLT Sport | 6 Cyl 4.0 L FLEX, 6 Cyl 4.0 L GAS, 8 Cyl 4.6 L GAS

2002 Ford Explorer Brake Booster

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2002 Ford Explorer Brake Booster Parts Q&A

Q: How to service the vacuum brake booster on 2002 Ford Explorer?
A: The vacuum brake booster service requires removal of the brake master cylinder and power brake booster hose disconnection using a compressed clamp. During brake booster push rod removal from the brake pedal you must be vigilant because the brake pedal return spring will lift the pedal up. First disconnect the brake pedal to power brake booster push rod through removing the self-locking pin followed by removing the stoplight switch and brake booster push rod from the brake pedal pin and then completing the brake booster push rod bushing removal. Provide support to the power brake booster while you extract it from its place then remove the power brake booster nuts followed by the power brake booster itself. New nuts must be used during the brake booster reinstallation process following the reverse order of the removal steps.