How to service and repair the upper intake manifold on Lincoln Aviator?

Service and repair of the upper intake manifold demands disconnecting the battery ground cable while draining the cooling system. The first step requires removal of both air cleaner outlet pipe and exhaust gas recirculation (EGR) system module. Service and repair the upper intake manifold according to the part removal steps in the provided illustration and table. You should perform the installation steps in the reverse order of removal. The fasteners used for upper intake manifold installation require attention because two of the fasteners are studs at positions 5 and 9. The installation torque for the specified fasteners should be set to 10 Nm (89 inch lbs.) during bolt and stud tightening.

OEM Lincoln Aviator Intake Manifold

Engine Intake Manifold

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Lincoln Aviator Intake Manifold
Part Number: FT4Z-9424-E
$82.10 MSRP: $119.50
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: FT4Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2020-2023 Lincoln Aviator | Base, Black Label, Black Label Grand Touring, Grand Touring, Livery, Reserve | 6 Cyl 3.0 L GAS, 6 Cyl 3.0 L PLUG-IN HYBRID EV-GAS (PHEV)
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Lincoln Aviator Intake Manifold
Part Number: 2C5Z-9424-ED
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Replaces: 2C5Z-9424-EA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Lincoln Aviator | Base | 8 Cyl 4.6 L GAS
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Lincoln Aviator Intake Manifold
Part Number: 2C5Z-9424-DB
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Lincoln Aviator | Base | 8 Cyl 4.6 L GAS

Lincoln Aviator Intake Manifold

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Lincoln Aviator Intake Manifold Parts Questions & Experts Answers

Intake Manifold
2C5Z-9424-DB
Q: How to service and repair the upper intake manifold on Lincoln Aviator?
A: Service and repair of the upper intake manifold demands disconnecting the battery ground cable while draining the cooling system. The first step requires removal of both air cleaner outlet pipe and exhaust gas recirculation (EGR) system module. Service and repair the upper intake manifold according to the part removal steps in the provided illustration and table. You should perform the installation steps in the reverse order of removal. The fasteners used for upper intake manifold installation require attention because two of the fasteners are studs at positions 5 and 9. The installation torque for the specified fasteners should be set to 10 Nm (89 inch lbs.) during bolt and stud tightening.