How to Service and Repair the Instrument Panel Air Ducts on 2004 Ford Excursion?

The instrument panel removal starts the servicing and repairing tasks of instrument panel air distribution ducts. The next action involves removing the hose retainer before extracting the demister hoses. First you will unscrew the three screws from the defroster nozzle and duct before removing the RH evaporator extension duct while also removing its screws. First remove the three screws securing the LH evaporator extension duct then take out its extension duct followed by the removal of the center duct. The removal process starts with unscrewing the nuts from the RH side window demister hose and nozzle before taking out the RH A/C register assembly through its nut removal. The lock tabs can be released to extract the LH side window demister hose with its nozzle. The assembly procedure requires executing the steps in reverse order to those used during disassembly.

OEM 2004 Ford Excursion Air Duct

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2004 Ford Excursion Outlet Duct, Driver Side Part Number: 6C3Z-6C646-BA
$175.19 MSRP: $255.00
You Save: $79.81 (32%)
Ships in 1 Business Day
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Product Specifications
- Other Name: Duct - Air; Intercooler Pipe, Left; Duct Assembly
- Position: Driver Side
- Base No.: 6C646
- Item Weight: 2.30 Pounds
- Item Dimensions: 31.8 x 12.4 x 12.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-6C646-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
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Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL
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2004 Ford Excursion Air Inlet Duct Part Number: 3C3Z-9C623-AA
$140.84 MSRP: $205.00
You Save: $64.16 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Hose - Air; Engine Air Intake Hose
- Manufacturer Note: Navistar # 1840725c1
- Base No.: 9C623
- Item Weight: 1.50 Pounds
- Item Dimensions: 9.9 x 7.0 x 5.0 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C3Z-9C623-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL
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2004 Ford Excursion Outlet Tube Part Number: 3C3Z-9B659-AA
$41.82 MSRP: $59.83
You Save: $18.01 (31%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Hose - Air; Engine Air Intake Hose; Air Intake Hose
- Base No.: 9B659
- Item Weight: 1.10 Pounds
- Item Dimensions: 6.2 x 5.4 x 5.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C3Z-9B659-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL
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2004 Ford Excursion Intake Tube, Front Part Number: XC3Z-9F843-AA
Product Specifications
- Other Name: Tube - Air Inlet; Engine Air Intake Hose, Front
- Position: Front
- Item Weight: 5.20 Pounds
- Item Dimensions: 26.3 x 10.4 x 8.4 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: XC3Z-9F843-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL

2004 Ford Excursion Air Duct

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2004 Ford Excursion Air Duct Parts Q&A

Q: How to Service and Repair the Instrument Panel Air Ducts on 2004 Ford Excursion?
A: The instrument panel removal starts the servicing and repairing tasks of instrument panel air distribution ducts. The next action involves removing the hose retainer before extracting the demister hoses. First you will unscrew the three screws from the defroster nozzle and duct before removing the RH evaporator extension duct while also removing its screws. First remove the three screws securing the LH evaporator extension duct then take out its extension duct followed by the removal of the center duct. The removal process starts with unscrewing the nuts from the RH side window demister hose and nozzle before taking out the RH A/C register assembly through its nut removal. The lock tabs can be released to extract the LH side window demister hose with its nozzle. The assembly procedure requires executing the steps in reverse order to those used during disassembly.