How to service and repair the air duct on Ford Thunderbird?

In order to service the air duct, take off the LH and RH panel registers, then the plenum chamber and defroster duct screws. Disconnect passenger and driver side demonitser ducts and panel ducts. Last but not least, install the panel duct through the instrument panel. Assemble it back in reverse.

OEM Ford Thunderbird Air Duct

Air Hose

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Ford Thunderbird Air Outlet Tube Part Number: 2W4Z-9B659-A
Product Specifications
- Other Name: Hose - Air; Engine Air Intake Hose
- Replaces: 2W4Z-9B659-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002 Ford Thunderbird | Base, Neiman Marcus | 8 Cyl 3.9 L GAS
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Ford Thunderbird Air Outlet Tube Part Number: 4W4Z-9B659-AA
Product Specifications
- Other Name: Hose - Air; Engine Air Intake Hose
- Replaces: 3W4Z-9B659-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Thunderbird | 50th Anniversary Edition, Base, James Bond Edition, Pacific Coast Roadster | 8 Cyl 3.9 L GAS
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Ford Thunderbird Inlet Duct, Front Part Number: XW4Z-9A624-AA
Product Specifications
- Other Name: Tube Assembly; Engine Air Intake Hose, Front
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002 Ford Thunderbird | Base, Neiman Marcus | 8 Cyl 3.9 L GAS
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Ford Thunderbird Duct Part Number: F4SZ6C646A
Product Specifications
- Other Name: Duct Assembly - Engine Charge Air
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1994-1995 Ford Thunderbird | LX, Super Coupe | 6 Cyl 3.8 L GAS
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Ford Thunderbird Inlet Duct, Center Part Number: 2W4Z-9A675-AA
Product Specifications
- Other Name: Hose - Air; Engine Air Intake Hose, Center; Tube
- Position: Center
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Thunderbird | 50th Anniversary Edition, Base, James Bond Edition, Pacific Coast Roadster | 8 Cyl 3.9 L GAS

Ford Thunderbird Air Duct

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Ford Thunderbird Air Duct Parts and Q&A

Inlet Duct, Front
XW4Z-9A624-AA
Q: How to service and repair the air duct on Ford Thunderbird?
A: In order to service the air duct, take off the LH and RH panel registers, then the plenum chamber and defroster duct screws. Disconnect passenger and driver side demonitser ducts and panel ducts. Last but not least, install the panel duct through the instrument panel. Assemble it back in reverse.