How to service and repair the intercooler on 2002 Ford F-150?

Draining the coolant must be your first step before starting intercooler service or repair. First disconnect the two hoses from the intercooler by removing its cover. The next step involves unbolted the radiator before extracting the radiator from its position. You should follow the same procedure in reverse order for installing the radiator after removal steps.

OEM 2002 Ford F-150 Intercooler

Front Intercooler

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2002 Ford F-150 Intercooler Part Number: XL3Z-8K226-AA
Product Specifications
- Base No.: 8K226
- Item Weight: 6.00 Pounds
- Condition: New
- Fitment Type: Direct Replacement
- SKU: XL3Z-8K226-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following 2002 Ford F-150 Submodels:
- Base, Harley-Davidson Edition, King Ranch, Lariat, Lightning, XL, XLT | 8 Cyl 5.4 L BI-FUEL, 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L GAS

2002 Ford F-150 Intercooler

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2002 Ford F-150 Intercooler Parts Q&A

Q: How to service and repair the intercooler on 2002 Ford F-150?
A: Draining the coolant must be your first step before starting intercooler service or repair. First disconnect the two hoses from the intercooler by removing its cover. The next step involves unbolted the radiator before extracting the radiator from its position. You should follow the same procedure in reverse order for installing the radiator after removal steps.