OEM 2004 Ford Crown Victoria Intake Manifold

2004 Ford Crown Victoria Intake Manifold Parts Q&A

• Q: How to install the intake manifold on natural gas engines on 2004 Ford Crown Victoria?

  A: Start installing the intake manifold on natural gas engines by placing new intake manifold gaskets before inserting the intake manifold. Fasten the manifold through its bolts while following the given tightening sequence. To proceed attach the water thermostat while installing an O-ring and secure the water outlet adapter by properly tightening its bolts. Secure the generator support bracket then tighten all its bolts. Secure the eight ignition coils through proper bolting methods before connecting the upper radiator hose into the water outlet adapter. Secure the heater water hose to the intake manifold before placing all fuel injectors and the fuel injection supply manifold as one unit then bolt it down using four bolts. The next step involves tightening the isolation valve bolts followed by EGR tube attachment to EGR valve components while connecting vacuum hoses between EGR vacuum regulator solenoid and throttle body adapter. The crankcase ventilation tube that needs installation can be connected at two points before both vacuum hoses connect to the throttle body adapter and EGR valve. The hoses should be installed on both the differential pressure feedback EGR system and fuel lines. Place the fuel charging wiring and tighten bolts before arranging all cables with their bracket and securing them using bolts. Sequence the brake installation procedure by first connecting throttle cables to the throttle body and speed control actuator cables then adding the idle air control valve, differential pressure feedback EGR system electrical connector, EGR vacuum regulator solenoid, radio ignition interference capacitor, throttle position sensor, generator, camshaft position sensor, cylinder head temperature sensor jumper, and A/C pressure transducer to the fuel charging wiring. The fuel charging wiring electrical connectors need to be fastened securely on the inner fender splash shield after which you should reposition and tighten the wiring on the stud. Finish the installation of the power distribution box access cover while connecting the generator battery cable and tightening its nut. Complete the wiring process by connecting the isolation valve jumper to the fuel charging wiring electrical connector and then add the engine coolant temperature sensor and fuel temperature sensor and fuel pressure sensor in both order of connection. The wiper arm installation requires appropriate fuel charging wiring electrical connector attachment to eight ignition coils and eight fuel injectors while you should also install the pivot shaft and air cleaner outlet tube.