How to effectively remove air from the Hydro-Boost power brake booster system on Ford E-150 Econoline?

The Hydro-Boost is self-bleeding; use this procedure to purge air. Fill reservoir with Mercon ATF (XT-2-QDX/-DDX or equivalent). Remove PCM relay; crank several seconds. Refill as needed; reinstall relay; start engine. Turn wheel lock-to-lock twice; shut off. Pump brakes to discharge accumulator. Repeat; if foaming, wait; continue until air/foaming cease.

How to service and repair the vacuum brake booster on Ford E-150 Econoline?

In order to fix the vacuum brake booster, disconnect the battery, press on the brake pedal and take away the coolant reservoir. Take off the master cylinder retaining nuts, and take off the master cylinder and detach the check valve. Take out the stoplight switch, baker booster and reinstall in the same order with new nuts.

OEM Ford E-150 Econoline Brake Booster

Brake Power Booster

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Ford E-150 Econoline Brake Booster Part Number: XC2Z-2005-AA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2001 Ford E-150 Econoline | Base, XL | 6 Cyl 4.2 L GAS, 8 Cyl 4.6 L GAS, 8 Cyl 5.4 L GAS
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Ford E-150 Econoline Brake Booster Part Number: 5C2Z-2005-BA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2002 Ford E-150 Econoline | Base, XL | 6 Cyl 4.2 L GAS, 8 Cyl 4.6 L GAS, 8 Cyl 5.4 L GAS
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Ford E-150 Econoline Brake Booster Part Number: F5UZ-2005-DA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster; Booster Assembly
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1992-1996 Ford E-150 Econoline | Base, XL | 6 Cyl 4.9 L GAS, 8 Cyl 5.0 L GAS, 8 Cyl 5.8 L GAS
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Ford E-150 Econoline Brake Booster Part Number: 3C2Z-2005-CA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster; Booster Assembly
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-2002 Ford E-150 Econoline | Base, XL | 6 Cyl 4.2 L GAS, 8 Cyl 4.6 L GAS, 8 Cyl 5.4 L BI-FUEL, 8 Cyl 5.4 L GAS

Ford E-150 Econoline Brake Booster

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Ford E-150 Econoline Brake Booster Parts and Q&A

Brake Booster
XC2Z-2005-AA
Q: How to effectively remove air from the Hydro-Boost power brake booster system on Ford E-150 Econoline?
A: The Hydro-Boost is self-bleeding; use this procedure to purge air. Fill reservoir with Mercon ATF (XT-2-QDX/-DDX or equivalent). Remove PCM relay; crank several seconds. Refill as needed; reinstall relay; start engine. Turn wheel lock-to-lock twice; shut off. Pump brakes to discharge accumulator. Repeat; if foaming, wait; continue until air/foaming cease.
Brake Booster
5C2Z-2005-BA
Q: How to service and repair the vacuum brake booster on Ford E-150 Econoline?
A: In order to fix the vacuum brake booster, disconnect the battery, press on the brake pedal and take away the coolant reservoir. Take off the master cylinder retaining nuts, and take off the master cylinder and detach the check valve. Take out the stoplight switch, baker booster and reinstall in the same order with new nuts.