How to conduct a leak test on the EGR Cooler on Ford F-250 Super Duty?

To check EGR cooler leak, apply original or local M8 fasteners so as to secure test plates with 4 holes, tighten these test plates to 31 Nm. Should not be exceeded during testing at 207 kPa (30 psi). Put the cooler in water and in case of any bubbles change the cooler assembly.

What are the important considerations for handling the horizontal EGR Cooler during service and repair on Ford F-250 Super Duty?

The horizontal Exhaust Gas Recirculation (EGR) cooler is sensitive and the mounting clamp and the left-hand exhaust manifold bolts and gaskets are used once only. It will be necessary to remove the LH exhaust manifold in order to reach the EGR cooler and then to install it again.

OEM Ford F-250 Super Duty EGR Cooler

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6 EGR Coolers found

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Ford F-250 Super Duty EGR Cooler, Upper Part Number: 8C3Z-9P456-C
$615.38 MSRP: $994.55
You Save: $379.17 (39%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler, Upper; Exhaust Gas Recirculation (EGR) Cooler; Cooler
- Position: Upper
- Replaces: 8C3Z-9P456-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2010 Ford F-250 Super Duty | Cabela's, FX4, Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.4 L DIESEL
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Ford F-250 Super Duty EGR Cooler, Lower Part Number: 8C3Z-9F464-F
$602.70 MSRP: $1043.64
You Save: $440.94 (43%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler, Lower, Upper; Exhaust Gas Recirculation (EGR) Cooler; EGR Tube; Cooler; Tube
- Position: Lower
- Replaces: 8C3Z-9F464-D, 8C3Z-9F464-B, 8C3Z-9F464-E
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2010 Ford F-250 Super Duty | Cabela's, FX4, Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.4 L DIESEL
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Ford F-250 Super Duty Cooler Part Number: HC3Z-9V425-B
$340.50 MSRP: $500.00
You Save: $159.50 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Tube Assembly; Exhaust Gas Recirculation (EGR) Cooler
- Replaces: HC3Z-9V425-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2024 Ford F-250 Super Duty | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford F-250 Super Duty Cooler Part Number: BC3Z-9F464-C
Product Specifications
- Other Name: Cooler - EGR; EGR Cooler
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2015 Ford F-250 Super Duty | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
View related parts
Ford F-250 Super Duty Cooler Part Number: BC3Z-9F464-B
Product Specifications
- Other Name: Cooler - EGR; EGR Cooler
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011 Ford F-250 Super Duty | King Ranch, Lariat, XL, XLT | 8 Cyl 6.7 L DIESEL
View related parts
Ford F-250 Super Duty Cooler Part Number: HC3Z-9V426-E
$293.97 MSRP: $431.67
You Save: $137.70 (32%)
Product Specifications
- Other Name: Housing
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2023-2024 Ford F-250 Super Duty | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL

Ford F-250 Super Duty EGR Cooler

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Ford F-250 Super Duty EGR Cooler Parts and Q&A

EGR Cooler, Upper
8C3Z-9P456-C
Q: How to conduct a leak test on the EGR Cooler on Ford F-250 Super Duty?
A: To check EGR cooler leak, apply original or local M8 fasteners so as to secure test plates with 4 holes, tighten these test plates to 31 Nm. Should not be exceeded during testing at 207 kPa (30 psi). Put the cooler in water and in case of any bubbles change the cooler assembly.
EGR Cooler, Lower
8C3Z-9F464-F
Q: What are the important considerations for handling the horizontal EGR Cooler during service and repair on Ford F-250 Super Duty?
A: The horizontal Exhaust Gas Recirculation (EGR) cooler is sensitive and the mounting clamp and the left-hand Exhaust Manifold bolts and gaskets are used once only. It will be necessary to remove the LH exhaust manifold in order to reach the EGR cooler and then to install it again.