How to Remove and Replace the Drive Shaft on Ford Fusion?

Both driveshaft flanges require indexing before performing the removal and replacement procedure. Place the vehicle in neutral gear while it rests on a hoist where the exhaust flex pipe remains properly supported above the surface. Separate the exhaust system at the flex pipe by removing its 2 nuts then install new nuts using a torque of 40 Nm (30 lb-ft). After supporting the exhaust system properly you should disconnect the two front exhaust hangers before lowering the system to expose enough space for driveshaft extraction. New bolts should replace the 4 front driveshaft-to-Power Transfer Unit (PTU) flange bolts after tightening them to 70 Nm (52 lb-ft). A proper pry bar should be used to detach the driveshaft flange from the PTU flange. The 4 rear driveshaft-to-pinion flange bolts need replacement with new ones before torquing them to 70 Nm (52 lb-ft). A crew must tighten the driveshaft center bearing support nuts and driveshaft assembly before finally tightening the center bearing support nuts to 55 Nm (41 lb-ft). Indexing of driveshaft should be performed when driveshaft vibration occurs after installation. Install the driveshaft in reverse order of the removal steps.

OEM Ford Fusion Drive Shaft

Axle Shaft

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Ford Fusion Drive Shaft Part Number: DP5Z-4R602-A
$827.89 MSRP: $1132.15
You Save: $304.26 (27%)
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Product Specifications
- Other Name: Shaft Assembly - Drive; Driveshaft
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Drive Shaft Part Number: HP5Z-4R602-B
$1164.49 MSRP: $1592.46
You Save: $427.97 (27%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Shaft Assembly - Drive; Driveshaft
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Drive Shaft Part Number: HP5Z-4R602-A
$1170.68 MSRP: $1600.92
You Save: $430.24 (27%)
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Product Specifications
- Other Name: Shaft Assembly - Drive; Driveshaft
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Drive Shaft Part Number: AE5Z-4R602-A
$630.00 MSRP: $861.54
You Save: $231.54 (27%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Shaft Assembly - Drive; Driveshaft
- Replaces: 7E5Z-4R602-B, 7E5Z-4R602-A, 8E5Z-4R602-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2012 Ford Fusion | S, SE, SEL, Sport | 4 Cyl 2.3 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 3.0 L FLEX, 6 Cyl 3.0 L GAS, 6 Cyl 3.5 L GAS
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Ford Fusion Drive Shaft, Rear Part Number: DG9Z-4R602-A
$763.88 MSRP: $1044.62
You Save: $280.74 (27%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Shaft Assembly - Drive; Drive Shaft, Rear; Driveshaft
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | Energi Platinum, Energi SE, Energi Titanium, Platinum, Platinum Hybrid, S, S Hybrid, SE, SE Hybrid, SEL, SEL Hybrid, Sport, Titanium, Titanium Hybrid | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS

Ford Fusion Drive Shaft

OEM Drive Shaft boasts unmatched quality. Each part goes through full quality checks. They adhere to Ford's official factory standards. These steps remove flaws and inconsistencies. So you can get Drive Shaft with long life and a perfect fit. Come to our website and find genuine Ford Fusion parts. We keep a wide inventory of OEM Fusion parts at the highly affordable prices. It's easy to search, compare, and pick what you need. You'll love the clear info and simple checkout. We offer top-rated customer service, and we reply fast. We also ship promptly to ensure your order arrives on time.

The Drive Shaft in Ford Fusion drivetrain is a critical spindle that plays the role of delivering mechanical power and torque to the drive wheels as well as maintaining the efficiency of the power handover. It is also required to be strong and stiff but lightweight with low inertial demanded designed for the tolerance of alignment and distance by means of the universal joints and splined joints. In regards to Drive Shafts, there has been a change of type of Drive Shaft used in the Ford Fusion models from one piece to two piece Drive Shafts. The type of Drive Shaft that is used may also affect performance and safety, and in particular, the use of slip-in-tube Drive Shafts contains specific crash safety. Depending on a particular vehicle's layout, an automobile may have several Drive Shafts, with transfer cases directing power between front and rear axles. On the whole, the Drive Shaft is a critical component for the Ford Fusion and its operation on the road.

Ford Fusion Drive Shaft Parts and Q&A

Drive Shaft
AE5Z-4R602-A
Q: How to Remove and Replace the Drive Shaft on Ford Fusion?
A:
Both driveshaft flanges require indexing before performing the removal and replacement procedure. Place the vehicle in neutral gear while it rests on a hoist where the exhaust flex pipe remains properly supported above the surface. Separate the exhaust system at the flex pipe by removing its 2 nuts then install new nuts using a torque of 40 Nm (30 lb-ft). After supporting the exhaust system properly you should disconnect the two front exhaust hangers before lowering the system to expose enough space for driveshaft extraction. New bolts should replace the 4 front driveshaft-to-Power Transfer Unit (PTU) flange bolts after tightening them to 70 Nm (52 lb-ft). A proper pry bar should be used to detach the driveshaft flange from the PTU flange. The 4 rear driveshaft-to-pinion flange bolts need replacement with new ones before torquing them to 70 Nm (52 lb-ft). A crew must tighten the driveshaft center bearing support nuts and driveshaft assembly before finally tightening the center bearing support nuts to 55 Nm (41 lb-ft). Indexing of driveshaft should be performed when driveshaft vibration occurs after installation. Install the driveshaft in reverse order of the removal steps.