How to service and repair the evaporator core on Ford Thunderbird?

In order to fix the evaporator core, do a leak test. Take out the evaporator core housing and screws, unscrew clips and remove gasket. Take out heater/evaporator core housing and fittings. To install is to invert the procedure, lubricate the O-ring with PAG Refrigerant Compressor Oil and add the appropriate volume to the new core.

How to service the evaporator core on Ford Thunderbird?

In order to service the evaporator core, it is necessary to remove the heater core and housing, disconnection of the air inlet housing, and wire harness. The evaporator core is reached by removing the cover. Re-install and lubricate with clean mineral oil and PAG oil with new O-ring seals. Perform a vacuum leak test when having suspicions of leak.

OEM Ford Thunderbird Evaporator

A/C Evaporator Core

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Ford Thunderbird Evaporator Assembly Part Number: F3SZ19850B
$51.51 MSRP: $71.26
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Product Specifications
- Other Name: Evaporator Assembly Housing; A/C Evaporator Core Repair Kit; A/C Evaporator; Housing Assembly
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1991-1993 Ford Thunderbird | Base, LX, Super Coupe | 6 Cyl 3.8 L GAS, 8 Cyl 5.0 L GAS
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Ford Thunderbird Evaporator Core Part Number: E6LY19860A
Product Specifications
- Other Name: Core - Air Conditioning; A/C Evaporator Core Repair Kit; A/C Evaporator Core; A/C Evaporator; Evaporator; Core - Air Conditioning Evaporator
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1987-1988 Ford Thunderbird | Base, LX, Sport, Turbo | 4 Cyl 2.3 L GAS, 6 Cyl 3.8 L GAS, 8 Cyl 5.0 L GAS
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Ford Thunderbird Evaporator Core Part Number: 6W4Z-19860-A
Product Specifications
- Other Name: Core - Air Conditioning Evaporator; A/C Evaporator Core; A/C Evaporator Core Repair Kit; A/C Evaporator; Evaporator
- Replaces: XW4Z-19860-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2005 Ford Thunderbird | 50th Anniversary Edition, Base, James Bond Edition, Neiman Marcus, Pacific Coast Roadster | 8 Cyl 3.9 L GAS
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Ford Thunderbird Evaporator Core Part Number: E9SZ19860B
Product Specifications
- Other Name: Core - Air Conditioning; A/C Evaporator Core Repair Kit; A/C Evaporator Core; A/C Evaporator; Evaporator; Core - Air Conditioning Evaporator
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1989-1993 Ford Thunderbird | Base, LX, Super Coupe | 6 Cyl 3.8 L GAS, 8 Cyl 5.0 L GAS
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Ford Thunderbird Evaporator Core Part Number: E25Y19860A
Product Specifications
- Other Name: Core - Air Conditioning; A/C Evaporator Core Repair Kit; A/C Evaporator; Evaporator; Core - Air Conditioning Evaporator
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1984-1986 Ford Thunderbird | Base, Elan, Fila, LX, Sport, Turbo | 4 Cyl 2.3 L GAS, 6 Cyl 3.8 L GAS, 8 Cyl 5.0 L GAS
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Ford Thunderbird Housing Assembly Part Number: 6W4Z-19850-AA
Product Specifications
- Other Name: Evaporator Assembly; HVAC Unit Case Assembly; Case Assembly
- Replaces: 4W4Z-19850-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Thunderbird | 50th Anniversary Edition, Base, James Bond Edition, Pacific Coast Roadster | 8 Cyl 3.9 L GAS

Ford Thunderbird Evaporator

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Ford Thunderbird Evaporator Parts and Q&A

Evaporator Core
6W4Z-19860-A
Q: How to service and repair the evaporator core on Ford Thunderbird?
A: In order to fix the evaporator core, do a leak test. Take out the evaporator core housing and screws, unscrew clips and remove gasket. Take out heater/evaporator core housing and fittings. To install is to invert the procedure, lubricate the O-ring with PAG Refrigerant Compressor Oil and add the appropriate volume to the new core.
Housing Assembly
6W4Z-19850-AA
Q: How to service the evaporator core on Ford Thunderbird?
A: In order to service the evaporator core, it is necessary to remove the Heater Core and housing, disconnection of the air inlet housing, and wire harness. The evaporator core is reached by removing the cover. Re-install and lubricate with clean mineral oil and PAG oil with new O-ring seals. Perform a vacuum leak test when having suspicions of leak.