Ford BT4Z-2B120-A
Caliper, Front Passenger Side

You should start servicing and repairing the front brake caliper after removing the wheel assembly combined with its tire. After isolating the brake caliper flow bolt users should position the hose beside them while discarding the two copper washers. During installation always use 25 Nm torque on the flow bolt while making it reach 18 ft. lbs torque. You should use the longer upper guide pin bolt along with the shorter one when tightening their bolts to 88 Nm (65 ft. lbs). When removal of the brake caliper is complete retain its proper installation position by keeping the brake caliper hose twisted-free. Complete the procedure by performing the reverse steps then complete the brake system bleeding. Brake components will sustain permanent damage when any fluid besides DOT 3 motor vehicle brake fluid is utilized which makes the brakes stop functioning. Keep away from brake fluid because it may damage painted surfaces along with plastics and clean up spills with immediate water washing. In case of emergency medical questions regarding brake fluid contact Ford/Motorcraft products in the USA or Canada at 1-800-959-3673 and review the product Material Safety Data Sheet (MSDS) if it becomes available during the consultation.

The first step for brake caliper servicing includes eliminating the wheel as well as tire from the vehicle. Begin by removing the caliper flow bolt and placing the hose with both copper washers to discard. The flow bolt installation requires a torque of 25 Nm (18 lb-ft) while using fresh copper washers for the process. The guide pin bolts feature different lengths where the longer piece belongs to the upper bolt; remove both guide pin bolts then install them by tightening to 88 Nm (65 lb-ft). The brake caliper installation should proceed as the reverse of removal while carefully handling the hose to prevent any hose twist followed by system bleeding. Apply only fresh brake fluid which adheres to manufacturer requirements and do not reuse drained fluid because it may contaminate components and produce damage. Brake fluid poses a risk to painted and plastic surfaces so it needs immediate water wash when spilled. You can get emergency medical information about Ford/Motorcraft products by calling 1-800-959-3673 while the Material Safety Data Sheet (MSDS) provides additional product information in case it is available.

Repeat the process until clear, bubble-free fluid is observed.

Consult the Material Safety Data Sheet if available.

Always use approved DOT 3 motor vehicle brake fluid to avoid permanent damage to brake components.