Ford 5F9Z-8005-AD
Radiator

Service of the radiator requires you to drain the cooling system first. Start by removing the air cleaner assembly before proceeding to take off the cooling fan motor and its connected shroud. The first step requires you to remove the front grille before disconnecting both radiator hoses and placing them aside. Perform the same process for removing the lower radiator hose. When reinstalling the transmission cooler bracket bolt maintain a torque of 6 Nm (53 inch lbs.). The service procedure requires employees to disconnect the horn assembly electrical connector followed by the horn assembly bolt removal before extracting the horn assembly. After service they need to reinstall the assembly with a 10 Nm (89 inch lbs.) torque specification. Follow the removal of both A/C condenser retaining bolts then place the A/C condenser aside before reinstalling it with a torque of 6 Nm (53 inch lbs.). After removing the two radiator support bracket bolts continue with installation by tightening them to 6 Nm (53 inch lbs.). The radiator must be extracted after removing the two radiator support brackets. Follow the removal steps in reverse order to finish the installation while also performing cooling system filling and bleeding procedures.

The first step for radiator service calls for complete cooling system drainage. Start by taking off the air cleaner assembly and next follow it with the cooling fan motor and shroud. Then proceed with removing the front grille. Start the radiator service by removing both the upper radiator hose and lower radiator hose before placing them to the side. The horn assembly service requires disconnecting its electrical connector followed by removing the horn bolt which enables you to remove the assembly while tightening the bolt to 10 Nm (89 inch lbs.) before reinstalling. The A/C condenser maintenance requires bolt removal followed by placement of the condenser aside while tightening its bolts to 6 Nm (53 inch lbs.) when reinstalling. The next step requires removing two radiator support bracket bolts but reinstalling them tight at 6 Nm (53 inch lbs.). Move the radiator forward after removing its support brackets then take out the transmission cooler bracket bolt while tightening it to 6 Nm (53 inch lbs.) for reinstallation. Extract the transmission cooler off its retainers before placing it aside while taking out the radiator. The installation ends by running through the reverse removal steps followed by cooling system fluid addition and bleeding.

Service of the radiator begins with draining the cooling system fluid. The next step is unfastening the air cleaner assembly while following it with the cooling fan motor and shroud and the front grille removal. First disconnect the hoses on the upper radiator section and place them to the side followed by disconnecting and setting aside the hoses on the lower radiator section. Remove the horn assembly bolt first while disconnecting the electrical connector and then take out the horn assembly. Reinstall the bolt afterward but tighten it to 10 Nm (89 lb-in). The operation calls for removal of the two A/C condenser retaining bolts followed by placement of the condenser aside but the bolts need to be tightened to 6 Nm (53 lb-in) when reinstalling. The two radiator support bracket bolts require removal at first despite tightening them to 6 Nm (53 lb-in) upon reinstallation. Detach both radiator support brackets before advancing the radiator toward the front. The transmission cooler bracket bolt needs to be removed while tightening to 6 Nm (53 lb-in) before lifting the cooler off the retainers and placing it aside. The installation of a new radiator demands reverting the removal instructions while performing cooling system fill-ups and bleeding.