OEM 2002 Ford Excursion Intake Manifold

2002 Ford Excursion Intake Manifold Parts Questions & Experts Answers

• Q: How to install the intake manifold and its associated components on 2002 Ford Excursion?

  A: The process begins by placing the thermostat housing before installing the upper intake manifold with its upper intake manifold gasket and inserting bolts while maintaining a loose torque. You should secure the seven bolts on the fuel injector supply manifold only when needed. The bolts must first receive a tightness of 2 Nm (18 inch lbs.) before getting tightened to 25 Nm (18 ft. lbs.). You should connect the cylinder head temperature sensor and also place the LH radio interference capacitor followed by moving fuel lines along with the vacuum line to the fuel injection supply manifold. Proceed to install the 10 ignition coils by adding their bolts to the system and then secure the generator. Connect the electrical connector of the water temperature indicator sending unit along with five connectors of the LH fuel injector and ignition coils. Position the EVR solenoid bracket when it exists before final installation. The throttle body adapter needs installation with a fresh gasket followed by tightening four bolts to 9 Nm (80 inch lbs.) and subsequent additional 85-95 degrees rotation. Next install the EVR solenoid vacuum and electrical connectors while tightening the EGR valve vacuum line and the EGR valve-to-exhaust manifold tube fittings by hand first and then using torque to 40 - 60 Nm (30 - 44 ft. lbs.). The EGR transducer bracket should be installed with necessary vacuum lines connected together with EGR transducer and throttle position sensor electrical connectors. Clamp the heater hose next to the idle air control motor bypass hose and connector and then secure the five right-hand fuel injector and ignition coil connectors. The vacuum line needs installation before securing the RH radio interference capacitor through its bolt. The vacuum lines should be connected both to the brake booster and engine control sensor wiring harness and to the PCV vacuum and coolant hoses. Attach the accelerator bracket using bolts while linking the accelerator cable with speed control cables and the return spring. Place the air cleaner outlet tube next to the accelerator cable splash shield before affixing the engine water outlet hose properly. The procedure ends with cooling system filling before connecting the battery ground cable.