How to service and repair the intake manifold on Ford Excursion?

Service of the intake manifold can be done by dismantling it by splitting the upper and lower sections, and withdrawing the gasket. Wipe down the surfaces then place a new gasket and upper manifold. Install and then tighten the bolts in two steps first to 2 Nm and then 10 Nm.

How to install the intake manifold and its associated components on Ford Excursion?

Position thermostat housing. Install upper intake manifold with gasket; torque to 2 Nm, then 25 Nm. Install fuel injector manifold (seven bolts). Reconnect sensors, 10 coils, generator. Install throttle body adapter (9 Nm + 85–95°). Complete EVR/EGR; torque fittings 40–60 Nm. Reconnect lines, hoses, cables; fill coolant; reconnect battery ground.

OEM Ford Excursion Intake Manifold

Engine Intake Manifold

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8 Intake Manifolds found

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Ford Excursion Intake Manifold Part Number: 5C3Z-9424-CRM
$1188.30 MSRP: $1783.33
You Save: $595.03 (34%)
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Product Specifications
- Other Name: Remanufactured Kit - Manifold Hardware; Engine Intake Manifold; Lower Manifold
- Replaces: 5C3Z-9424-C, 5C3Z-9424-B, 5C3Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL
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Ford Excursion Intake Manifold Part Number: 2L1Z-9424-AA
$324.61 MSRP: $476.67
You Save: $152.06 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold; Lower Manifold
- Manufacturer Note: Includes valley stuffer 6P013
- Replaces: YL3Z-9424-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2000-2003 Ford Excursion | Eddie Bauer, Limited, XLT | 8 Cyl 5.4 L GAS
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Ford Excursion Intake Manifold, Upper Part Number: 2C3Z-9424-BA
$520.97 MSRP: $765.00
You Save: $244.03 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper; Upper Manifold
- Manufacturer Note: Upper. includes heater inlet tube xl1z-18599-aa
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 10 Cyl 6.8 L GAS
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Ford Excursion Intake Manifold, Upper Part Number: 9C2Z-9424-A
$2767.80 MSRP: $4393.33
You Save: $1625.53 (37%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper; Upper Manifold
- Position: Upper
- Replaces: YC2Z-9424-BA, 2C3Z-9424-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2000-2002 Ford Excursion | Limited, XLT | 10 Cyl 6.8 L GAS
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Ford Excursion Intake Manifold, Lower Part Number: 4C3Z-9424-AA
$235.01 MSRP: $345.10
You Save: $110.09 (32%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower; Lower Manifold
- Manufacturer Note: Lower. Includes 9461 gaskets
- Position: Lower
- Replaces: YC2Z-9424-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2000-2004 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 10 Cyl 6.8 L GAS
View related parts
Ford Excursion Intake Manifold Part Number: 4C2Z-9424-CA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Lower Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004-2005 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 5.4 L GAS
View related parts
Ford Excursion Lower Manifold Part Number: 4C3Z-9424-E
Product Specifications
- Other Name: Kit - Manifold Hardware; Intake Manifold
- Replaces: 4C3Z-9424-C, 4C3Z-9424-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL
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Ford Excursion Lower Manifold Part Number: 3C3Z-9424-AJ
Product Specifications
- Other Name: Kit - Manifold Hardware; Intake Manifold
- Manufacturer Note: KIT INTAKE MANIFOLD
- Replaces: 3C3Z-9424-AE, 3C3Z-9424-AH
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL

Ford Excursion Intake Manifold

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Ford Excursion Intake Manifold Parts and Q&A

Intake Manifold
2L1Z-9424-AA
Q: How to service and repair the intake manifold on Ford Excursion?
A: Service of the intake manifold can be done by dismantling it by splitting the upper and lower sections, and withdrawing the gasket. Wipe down the surfaces then place a new gasket and upper manifold. Install and then tighten the bolts in two steps first to 2 Nm and then 10 Nm.
Intake Manifold, Lower
4C3Z-9424-AA
Q: How to install the intake manifold and its associated components on Ford Excursion?
A: Position thermostat housing. Install upper intake manifold with gasket; torque to 2 Nm, then 25 Nm. Install fuel injector manifold (seven bolts). Reconnect sensors, 10 coils, generator. Install throttle body adapter (9 Nm + 85–95°). Complete EVR/EGR; torque fittings 40–60 Nm. Reconnect lines, hoses, cables; fill coolant; reconnect battery ground.