What safety precautions should be followed when servicing the fuel gauge sender and fuel pump module in a steel fuel tank on 2005 Ford F-250 Super Duty?

Caring service of the fuel gauge sender and fuel pump module inside steel fuel tanks needs strict precautions because these tanks contain highly volatile mixtures. The area surrounding fuel components must remain free from both fire and smoking activities. A fire hazard develops from accidental fuel spraying when you remove fuel system components so you must first release fuel system pressure. First empty the fuel tank completely then check for contaminants when the fuel pump module is taken out. Clean the fuel pump flange installation area followed by removal of the six securing bolts which need to be tightened to 10 Nm (89 lb-in) during reinstallation. Exercise gentle handling of the fuel pump module while carefully protecting the float arm and pull it completely out from the fuel tank. The inspector should examine fuel pump module flange surfaces alongside fuel tank gasket contact areas yet should avoid adjusting or polishing surface regions if they present bending, scrapping or corrosion because this will lead to new fuel pump module or fuel tank requirements. The process requires using a new fuel pump module gasket which needs to be discarded and then following the removal procedure backwards.

OEM 2005 Ford F-250 Super Duty Fuel Pump

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8 Fuel Pumps found

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2005 Ford F-250 Super Duty Fuel Pump Part Number: 6C3Z-9H307-AA
$415.63 MSRP: $710.91
You Save: $295.28 (42%)
ADD TO CART
Product Specifications
- Other Name: Sender and Pump Assembly; Electric Fuel Pump; Fuel Pump Module; Strainer Set; Pump Kit
- Replaces: 5C3Z-9H307-C
- Base No.: 9H307
- Item Weight: 4.00 Pounds
- Item Dimensions: 8.4 x 14.6 x 10.6 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-9H307-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL
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2005 Ford F-250 Super Duty Fuel Pump Part Number: 6C3Z-9G282-C
$440.19 MSRP: $730.91
You Save: $290.72 (40%)
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Product Specifications
- Other Name: Pump Assembly - Fuel; Electric Fuel Pump; Fuel Lift Pump
- Replaced by: 6C3Z-9G282-D
- Replaces: 6C3Z-9C407-AA, PFB-93
- Base No.: 9275
- Item Weight: 7.20 Pounds
- Item Dimensions: 12.1 x 6.1 x 8.1 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-9G282-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.0 L DIESEL
View related parts
2005 Ford F-250 Super Duty Fuel Pump Part Number: 3C3Z-9H307-DB
$292.11 MSRP: $496.36
You Save: $204.25 (42%)
ADD TO CART
Product Specifications
- Other Name: Sender And Pump Assembly; Electric Fuel Pump; Fuel Pump and Strainer Set; Fuel Pump Module Assembly; Fuel Pump Kit
- Manufacturer Note: Midship, 19 gal., 70 micron pump element, Chassis Cab, without Calif. Ems., FROM 2/1/2004
- Replaces: 3C3Z-9H307-DA
- Base No.: 9H307
- Item Weight: 3.50 Pounds
- Item Dimensions: 9.3 x 8.1 x 14.8 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C3Z-9H307-DB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL, 8 Cyl 7.3 L DIESEL
View related parts
2005 Ford F-250 Super Duty Fuel Gauge Sending Unit Part Number: 6C3Z-9275-EA
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Tank Sending Unit; Fuel Tank Sender Assembly; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit; Sender Assembly; Sending Unit
- Replaces: 3C3Z-9275-EA
- Base No.: 9275
- Item Weight: 5.30 Pounds
- Item Dimensions: 18.9 x 12.5 x 12.5 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-9275-EA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.0 L DIESEL
View related parts
2005 Ford F-250 Super Duty Fuel Pump Part Number: 6C3Z-9H307-BA
Product Specifications
- Other Name: Sender and Pump Assembly; Electric Fuel Pump; Fuel Pump Module; Strainer Set; Pump Kit
- Replaces: 5C3Z-9H307-A
- Base No.: 9H307
- Item Weight: 4.10 Pounds
- Item Dimensions: 8.4 x 10.8 x 18.0 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-9H307-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL
View related parts
2005 Ford F-250 Super Duty Fuel Pump Part Number: 6C3Z-9H307-CA
Product Specifications
- Other Name: Sender and Pump Assembly; Electric Fuel Pump; Fuel Pump Module; Strainer Set; Pump Kit
- Replaces: 5C3Z-9H307-B
- Base No.: 9H307
- Item Weight: 4.50 Pounds
- Item Dimensions: 10.2 x 11.0 x 13.3 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-9H307-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL
View related parts
2005 Ford F-250 Super Duty Fuel Pump Part Number: 6C3Z-9H307-DA
Product Specifications
- Other Name: Sender and Pump Assembly; Electric Fuel Pump; Fuel Pump Module; Strainer Set; Pump Kit
- Replaces: 5C3Z-9H307-D
- Base No.: 9H307
- Item Weight: 3.60 Pounds
- Item Dimensions: 14.8 x 8.1 x 9.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 6C3Z-9H307-DA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL
View related parts
2005 Ford F-250 Super Duty Fuel Pump Part Number: 5C3Z-9H307-D
Product Specifications
- Other Name: Sender and Pump Assembly; Electric Fuel Pump; Fuel Pump Module; Strainer Set; Pump Kit
- Replaced by: 6C3Z-9H307-DA
- Item Weight: 3.50 Pounds
- Item Dimensions: 14.4 x 7.9 x 9.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 5C3Z-9H307-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2005 Ford F-250 Super Duty Submodels:
- Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL

2005 Ford F-250 Super Duty Fuel Pump

If you're seeking quality and affordability, look no further than our extensive inventory of genuine 2005 Ford F-250 Super Duty Fuel Pump available at FordPartsDeal.com. You can confidently purchase our OEM 2005 Ford F-250 Super Duty Fuel Pump as they are supported by the manufacturer's warranty and our hassle-free return policy, alongside the benefit of our fast delivery service.

2005 Ford F-250 Super Duty Fuel Pump Parts Q&A

Q: What safety precautions should be followed when servicing the fuel gauge sender and fuel pump module in a steel fuel tank on 2005 Ford F-250 Super Duty?
A: Caring service of the fuel gauge sender and fuel pump module inside steel fuel tanks needs strict precautions because these tanks contain highly volatile mixtures. The area surrounding fuel components must remain free from both fire and smoking activities. A fire hazard develops from accidental fuel spraying when you remove fuel system components so you must first release fuel system pressure. First empty the fuel tank completely then check for contaminants when the fuel pump module is taken out. Clean the fuel pump flange installation area followed by removal of the six securing bolts which need to be tightened to 10 Nm (89 lb-in) during reinstallation. Exercise gentle handling of the fuel pump module while carefully protecting the float arm and pull it completely out from the fuel tank. The inspector should examine fuel pump module flange surfaces alongside fuel tank gasket contact areas yet should avoid adjusting or polishing surface regions if they present bending, scrapping or corrosion because this will lead to new fuel pump module or fuel tank requirements. The process requires using a new fuel pump module gasket which needs to be discarded and then following the removal procedure backwards.