OEM 2009 Ford E-250 Differential Cover

2009 Ford E-250 Differential Cover Parts Questions & Experts Answers

• Q: How to service and repair the Differential Cover on 2009 Ford E-250?

  A: Service and repair operations on the differential housing cover begin by elevating the vehicle with a hoist or jack that requires safety stands placed under frame rails prior to lowering the equipment so that the rear axle descends into its working position. Sanders should remove 10 cover bolts around the differential housing to drain lubricant before taking off the cover. The service requires removal of any gasket material from both the differential housing cover and differential housing surface. To install the differential housing cover properly apply a continuous bead of silicone rubber sealant to the mounting surface before 15 minutes expire or prepare to use new sealant. Install the remaining eight bolts of the cover while alternating the tightening sequence until each bolt achieves equal and even tension. The positioning of the cover begins by using two bolts placed at the 8 o'clock and 2 o'clock marks. Grade 5 bolts should receive a torque setting of 47 Nm (35 lb-ft) whereas Grade 8 bolts need 61 Nm (45 lb-ft) torque. Remove the differential housing cover fill plug then let a one-hour cure time pass before lubricating the specified fluid into the axle. Mount the differential housing cover fill plug before tightening it to 34 Nm (25 lb-ft).