How to service and repair the vacuum brake booster on Ford E-250 Econoline?

Starting a vacuum brake booster repair process requires disconnecting the battery ground cable first. First brake pedal depression destroys the power brake booster vacuum before you take off coolant reservoir bolts and place the reservoir in position. You should discard the brake master cylinder retaining nuts because these are torque prevailing type nuts which cannot be reused before removing the brake master cylinder. The service starts by disconnecting the check valve of the power brake booster while taking out the locking pin from the stoplight switch. The power brake booster nuts require removal after sliding off the brake pedal pin together with the stoplight switch and booster push rod and bushing. When installing do not use the reused master cylinder retaining nuts and execute the removal method backwards.

OEM Ford E-250 Econoline Brake Booster

Brake Power Booster

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4 Brake Boosters found

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Ford E-250 Econoline Brake Booster
Part Number: XC2Z-2005-AA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2001 Ford E-250 Econoline | Base, XL | 6 Cyl 4.2 L GAS, 8 Cyl 5.4 L BI-FUEL, 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L GAS
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Ford E-250 Econoline Brake Booster
Part Number: 5C2Z-2005-BA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2002 Ford E-250 Econoline | Base, XL | 6 Cyl 4.2 L GAS, 8 Cyl 5.4 L BI-FUEL, 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L GAS
View related parts
Ford E-250 Econoline Brake Booster
Part Number: F5UZ-2005-DA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster; Booster Assembly
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1992-1996 Ford E-250 Econoline | Base, XL | 6 Cyl 4.9 L BI-FUEL, 6 Cyl 4.9 L GAS, 8 Cyl 5.8 L GAS
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Ford E-250 Econoline Brake Booster
Part Number: 3C2Z-2005-CA
Product Specifications
- Other Name: Booster Assembly - Brake; Power Brake Booster; Booster Assembly
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-2002 Ford E-250 Econoline | Base, XL | 6 Cyl 4.2 L GAS, 8 Cyl 5.4 L BI-FUEL, 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L GAS

Ford E-250 Econoline Brake Booster

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Ford E-250 Econoline Brake Booster Parts Questions & Experts Answers

Brake Booster
XC2Z-2005-AA
Q: How to service and repair the vacuum brake booster on Ford E-250 Econoline?
A: Starting a vacuum brake booster repair process requires disconnecting the battery ground cable first. First brake pedal depression destroys the power brake booster vacuum before you take off coolant reservoir bolts and place the reservoir in position. You should discard the Brake Master Cylinder retaining nuts because these are torque prevailing type nuts which cannot be reused before removing the brake master cylinder. The service starts by disconnecting the check valve of the power brake booster while taking out the locking pin from the stoplight switch. The power brake booster nuts require removal after sliding off the brake pedal pin together with the stoplight switch and booster push rod and bushing. When installing do not use the reused master cylinder retaining nuts and execute the removal method backwards.