How to Service and Repair a Front Intercooler on Ford Excursion?

Repairing an intercooler will require checking damage and determining leaks with Leak Test Intercooler. Tighten crimp tabs or change when needed. In welding, prepare clean surfaces, cracks at the grooves and use MIG welder. Repair and air-dry and leak test and then install. Replace in case of leaks more than 1.5 psig per minute.

OEM Ford Excursion Intercooler

Front Intercooler

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4 Intercoolers found

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Ford Excursion Intercooler Part Number: 6C3Z-6K775-A
Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Turbo Intercooler
- Replaces: 5C3Z-6K775-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL
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Ford Excursion Intercooler Part Number: 3C3Z-6K775-AA
Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
- Manufacturer Note: For engine serial numbers 6155636 and below (Indy built) & engine serial numbers 94580 & below (Huntsville built)
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL
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Ford Excursion Intercooler Part Number: 2C3Z-6K775-AA
Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
- Replaces: 1C3Z-6K775-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2000-2003 Ford Excursion | Eddie Bauer, Limited, XLT | 8 Cyl 7.3 L DIESEL
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Ford Excursion Intercooler Part Number: 4C3Z-6K775-BA
Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Turbo Intercooler
- Manufacturer Note: 4C34-6K775-BCA, For engine serial numbers 6155637 and beyond (Indy built) & engine serial numbers 94581 & beyond (Huntsville built)
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004 Ford Excursion | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 6.0 L DIESEL

Ford Excursion Intercooler

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Ford Excursion Intercooler Parts and Q&A

Intercooler
6C3Z-6K775-A
Q: How to Service and Repair a Front Intercooler on Ford Excursion?
A: Repairing an intercooler will require checking damage and determining leaks with Leak Test Intercooler. Tighten crimp tabs or change when needed. In welding, prepare clean surfaces, cracks at the grooves and use MIG welder. Repair and air-dry and leak test and then install. Replace in case of leaks more than 1.5 psig per minute.