How to service the muffler and tailpipe assembly on Mercury Montego?

The service procedure for muffler and tailpipe assembly requires exhaust system temperature to cool down because of high operational temperatures at the catalytic converter area. The use of oil-based or grease-based lubricants on isolators should be prevented because they cause rubber degradation which leads to separation with the exhaust hanger bracket while operating. The first step includes placing the vehicle in neutral gear while preparing it on a hoist system then using a jack stand to maintain the muffler and tailpipe assembly. Start by loosening the Torca clamp and replacing it with new parts having the same original part number before tightening the fasteners to 47 Nm (35 ft. lbs.). First disconnect both front and rear muffler isolators then inspect them for any sign of wear because worn components need replacement. Then remove both the resonator isolator and the assembly of muffler and tailpipe. You should disconnect the muffler rear isolator bracket bolts first followed by removal of the bracket before reinstalling it with proper torque setting at 30 Nm (22 ft. lbs.). Before installing reverse through the removal process it is necessary to clean all exhaust system connection mating surfaces.

OEM Mercury Montego Muffler

Exhaust Muffler

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Mercury Montego Rear Muffler Part Number: 6G1Z-5230-B
Product Specifications
- Other Name: Muffler And Pipe Assembly - Rear; Exhaust Muffler; Direct-Fit Exhaust; Exhaust System Kit; Exhaust Pipe; Muffler
- Position: Rear
- Replaces: 5G1Z-5230-D, 5G1Z-5230-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005-2007 Mercury Montego | Luxury, Premier | 6 Cyl 3.0 L GAS
View related parts
Mercury Montego Rear Muffler Part Number: 6G1Z-5230-A
Product Specifications
- Other Name: Muffler And Pipe Assembly - Rear; Exhaust Muffler; Direct-Fit Exhaust; Exhaust System Kit; Exhaust Pipe; Muffler
- Position: Rear
- Replaces: 5G1Z-5230-A, 5G1Z-5230-C, 5G1Z-5230-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005-2007 Mercury Montego | Luxury, Premier | 6 Cyl 3.0 L GAS

Mercury Montego Muffler

OEM Muffler boasts unmatched quality. Each part goes through full quality checks. They adhere to Mercury's official factory standards. These steps remove flaws and inconsistencies. So you can get Muffler with long life and a perfect fit. Come to our website and find genuine Mercury Montego parts. We keep a wide inventory of OEM Montego parts at the highly affordable prices. It's easy to search, compare, and pick what you need. You'll love the clear info and simple checkout. We offer top-rated customer service, and we reply fast. We also ship promptly to ensure your order arrives on time.

Muffler is part of the exhaust system of the Mercury Montego automobiles that are known for their quality and steadiness. Functioning to expel noxious emissions safely from the passenger compartment and lessen engine din, the Muffler features a complex architecture of numerous ports and compartments that tend to neutralize sound waves. This ensures that the ride is smoother, and the noise level is well reduced thereby making the overall driving experience to be enjoyable to the occupants of the car. Designed for several Mercury Montego versions, the Muffler can be ordered as direct-fit and universal, while retaining the standard tone. The durability of the materials used specifically, the Stainless steel and aluminized steel used in the production of the Muffler continues to provide evidence on the longevity of the product as well as its performance. Further, depending on the model and version, some Montego may be equipped with resonators for even greater noise attenuation, enhancing both fuel economy and safety on the premium range vehicles. Muffler is quite unique in the automotive market, especially by its Performance Options that provide premier exhaust flow to the active enthusiasts that viscerally despise noise dampers. The Mercury Montego has been produced for 3 generations since the inception in 1967; this has made the car to be very safe and practical with aspects such as the standard airbags and enough interior space. Finally, the Muffler is critical in contributing to the fact that the Mercury Montego continues to be a responsive car on the market today and a wise decision for many drivers to take home.

Mercury Montego Muffler Parts and Q&A

Rear Muffler
6G1Z-5230-B
Q: How to service the muffler and tailpipe assembly on Mercury Montego?
A:
The service procedure for muffler and tailpipe assembly requires exhaust system temperature to cool down because of high operational temperatures at the Catalytic Converter area. The use of oil-based or grease-based lubricants on isolators should be prevented because they cause rubber degradation which leads to separation with the exhaust hanger bracket while operating. The first step includes placing the vehicle in neutral gear while preparing it on a hoist system then using a jack stand to maintain the muffler and tailpipe assembly. Start by loosening the Torca clamp and replacing it with new parts having the same original part number before tightening the fasteners to 47 Nm (35 ft. lbs.). First disconnect both front and rear muffler isolators then inspect them for any sign of wear because worn components need replacement. Then remove both the resonator isolator and the assembly of muffler and tailpipe. You should disconnect the muffler rear isolator bracket bolts first followed by removal of the bracket before reinstalling it with proper torque setting at 30 Nm (22 ft. lbs.). Before installing reverse through the removal process it is necessary to clean all exhaust system connection mating surfaces.