How to service and repair a brake caliper on 2004 Ford Excursion?

Service and repair procedures for brake calipers start with disc brake caliper removal then fluid drainage before applying low air pressure from the fluid port of the caliper. The application of low air pressure to the caliper fluid port requires placement of a wood block between the caliper bridge and pistons for accomplishing piston extension. The service begins by removing the block of wood combined with pistons from the caliper unit before you uninstall the piston seals and boots by removing the piston boot retainer to discard all original piston parts. Avoid honing the caliper bores since brake pistons do not come with specific honed bores although bore replacement is necessary if the abrasions go beyond acceptable limits. The piston seals and dust boots must be replaced during assembly while drained brake fluid should be discarded instead of reused. The assembly process requires DOT 3 fluid as a lubricant for cleaning the piston boot followed by application to caliper pistons and their seals as well as the caliper bores. Place the piston seal before the boot onto the piston and avoid damaging the seal during insertion. Use caution to prevent piston cocking while the boot needs installation into its bore space. Then securely push the piston into its position before adding the piston boot retainer. The last step includes reinstalling the disc brake caliper.

OEM 2004 Ford Excursion Brake Caliper

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4 Brake Calipers found

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2004 Ford Excursion Caliper, Driver Side
Part Number: YC3Z-2553-AA
$82.60 MSRP: $136.91
You Save: $54.31 (40%)
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Product Specifications
- Other Name: Caliper With Pads; Disc Brake Caliper, Rear Left; Brake Caliper Repair Kit; Brake Caliper
- Position: Driver Side
- Base No.: 2553
- Item Weight: 17.00 Pounds
- Item Dimensions: 4.7 x 7.7 x 11.8 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: YC3Z-2553-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL, 8 Cyl 7.3 L DIESEL
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2004 Ford Excursion Caliper, Front Driver Side
Part Number: 3C3Z-2B121-AA
$111.65 MSRP: $181.64
You Save: $69.99 (39%)
ADD TO CART
Product Specifications
- Other Name: Caliper Assembly - Brake - Less Pad; Disc Brake Caliper, Front Left; Brake Caliper Repair Kit; Brake Caliper
- Position: Front Driver Side
- Base No.: 2B121
- Item Weight: 16.80 Pounds
- Item Dimensions: 4.6 x 7.4 x 12.0 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C3Z-2B121-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL, 8 Cyl 7.3 L DIESEL
View related parts
2004 Ford Excursion Caliper, Front Passenger Side
Part Number: 3C3Z-2B120-AA
$113.85 MSRP: $181.64
You Save: $67.79 (38%)
ADD TO CART
Product Specifications
- Other Name: Caliper Assembly - Brake - Less Pad; Disc Brake Caliper, Front Right; Brake Caliper Repair Kit; Brake Caliper
- Position: Front Passenger Side
- Base No.: 2B120
- Item Weight: 16.90 Pounds
- Item Dimensions: 4.7 x 7.4 x 11.8 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 3C3Z-2B120-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL, 8 Cyl 7.3 L DIESEL
View related parts
2004 Ford Excursion Caliper
Part Number: YC3Z-2552-AA
$92.76 MSRP: $145.64
You Save: $52.88 (37%)
Product Specifications
- Other Name: Caliper With Pads; Disc Brake Caliper, Rear Left, Rear Right; Brake Caliper Repair Kit; Brake Caliper
- Base No.: 2552
- Item Weight: 17.80 Pounds
- Item Dimensions: 4.5 x 7.4 x 11.8 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: YC3Z-2552-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
More Info
Fits the following 2004 Ford Excursion Submodels:
- Eddie Bauer, Limited, XLS, XLT | 10 Cyl 6.8 L GAS, 8 Cyl 5.4 L GAS, 8 Cyl 6.0 L DIESEL, 8 Cyl 7.3 L DIESEL

2004 Ford Excursion Brake Caliper

If you're seeking quality and affordability, look no further than our extensive inventory of genuine 2004 Ford Excursion Brake Caliper available at FordPartsDeal.com. You can confidently purchase our OEM 2004 Ford Excursion Brake Caliper as they are supported by the manufacturer's warranty and our hassle-free return policy, alongside the benefit of our fast delivery service.

2004 Ford Excursion Brake Caliper Parts Questions & Experts Answers

Q: How to service and repair a brake caliper on 2004 Ford Excursion?
A: Service and repair procedures for brake calipers start with disc brake caliper removal then fluid drainage before applying low air pressure from the fluid port of the caliper. The application of low air pressure to the caliper fluid port requires placement of a wood block between the caliper bridge and pistons for accomplishing piston extension. The service begins by removing the block of wood combined with pistons from the caliper unit before you uninstall the piston seals and boots by removing the piston boot retainer to discard all original piston parts. Avoid honing the caliper bores since brake pistons do not come with specific honed bores although bore replacement is necessary if the abrasions go beyond acceptable limits. The piston seals and dust boots must be replaced during assembly while drained brake fluid should be discarded instead of reused. The assembly process requires DOT 3 fluid as a lubricant for cleaning the piston boot followed by application to caliper pistons and their seals as well as the caliper bores. Place the piston seal before the boot onto the piston and avoid damaging the seal during insertion. Use caution to prevent piston cocking while the boot needs installation into its bore space. Then securely push the piston into its position before adding the piston boot retainer. The last step includes reinstalling the disc brake caliper.