How to service and repair the intake manifold on Ford Expedition?

Start the repair process of the intake manifold by first removing its four throttle body bolts before unscrewing the four fuel rail bolts. First detach the locking clip for fuel injectors and fuel rail then remove fuel injectors from the rail and dispose the 2 O-ring seal from each injector. Starting with the vacuum tube assembly removal from the intake manifold proceed to remove the rod locking clips of the charge motion control valve before extracting the stud bolt then the 2 bolts and finally removing the complete CMCV. Two positive crankcase ventilation (PCV) heater element bolts need removal while discarding the O-ring seal. You need to detach the engine noise shield insulator present on the intake manifold. Remarkably begin the process of assembly by attaching the engine noise shield insulator to the intake manifold. Install a new O-ring seal first while lubricating it with engine oil then fit the PCV heater element before tightening the 2 bolts to 6 Nm (53 inch lbs.). Secure the CMCV by adding the stud bolt with two bolts which receive 10 Nm (89 inch lbs.) torque before placing CMCV rod locking clips. Fasten the vacuum tubing onto the intake manifold before adding clean engine oil to new O-ring seals and then inserting them onto each fuel injector. The fuel rail gets its fuel injectors put together through locking clips before install onto the intake manifold with fuel rail bolts secured at 10 Nm (89 inch lbs.). Start by installing the throttle body and finish the bolt installation process by securing them at 9 Nm (80 inch lbs.) followed by rotating them an extra 90 degrees.

OEM Ford Expedition Intake Manifold

Engine Intake Manifold

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19 Intake Manifolds found

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Ford Expedition Intake Manifold
Part Number: 9L3Z-9424-H
$350.72 MSRP: $515.00
You Save: $164.28 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: 9L3Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009-2014 Ford Expedition | Eddie Bauer, EL Eddie Bauer, EL King Ranch, EL Limited, EL XL, EL XLT, King Ranch, Limited, XL, XLT | 8 Cyl 5.4 L FLEX
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Ford Expedition Intake Manifold
Part Number: 2L1Z-9424-AA
$286.02 MSRP: $420.00
You Save: $133.98 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold; Lower Manifold
- Manufacturer Note: Includes valley stuffer 6P013
- Replaces: YL3Z-9424-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2000-2004 Ford Expedition | Eddie Bauer, NBX, XLT, XLT Sport | 8 Cyl 5.4 L GAS
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Ford Expedition Intake Manifold
Part Number: DL3Z-9424-C
$110.61 MSRP: $161.00
You Save: $50.39 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2015-2017 Ford Expedition | EL King Ranch, EL Limited, EL Platinum, EL SSV, EL XL, EL XLT, King Ranch, Limited, Platinum, SSV, XL, XLT | 6 Cyl 3.5 L GAS
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Ford Expedition Intake Manifold
Part Number: 2L7Z-9424-DA
$1939.50 MSRP: $2873.33
You Save: $933.83 (33%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Expedition | Eddie Bauer, NBX, XLS, XLT, XLT Sport | 8 Cyl 4.6 L GAS, 8 Cyl 5.4 L GAS
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Ford Expedition Intake Manifold
Part Number: HL3Z-9424-B
$93.09 MSRP: $135.50
You Save: $42.41 (32%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: HL3Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2018-2021 Ford Expedition | King Ranch, Limited, Max King Ranch, Max Limited, Max Platinum, Max SSV, Max XL, Max XLT, Platinum, SSV, XL, XLT | 6 Cyl 3.5 L GAS
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Ford Expedition Intake Manifold
Part Number: ML3Z-9424-G
$64.12 MSRP: $98.50
You Save: $34.38 (35%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet
- Replaced by: ML3Z-9424-H
- Replaces: ML3Z-9424-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2022-2024 Ford Expedition | King Ranch, Limited, Max King Ranch, Max Limited, Max Platinum, Max SSV, Max XL, Max XLT, Platinum, SSV, Timberline, XL, XL STX, XLT | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS
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Ford Expedition Intake Manifold
Part Number: 5L1Z-9424-A
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold; Lower Manifold
- Replaces: 5L1Z-9424-AB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005-2008 Ford Expedition | Eddie Bauer, EL Eddie Bauer, EL King Ranch, EL Limited, EL XLT, Funkmaster Flex Edition, King Ranch, Limited, XLS, XLT, XLT Sport | 8 Cyl 5.4 L GAS
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Ford Expedition Intake Manifold, Lower
Part Number: 4L3Z-9424-AA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Manufacturer Note: Lower. Includes 6N041 insulator cover
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Expedition | Eddie Bauer, NBX, XLS, XLT, XLT Sport | 8 Cyl 4.6 L GAS
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Ford Expedition Intake Manifold
Part Number: F85Z-9424-BA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Upper Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-1998 Ford Expedition | Eddie Bauer, XLT | 8 Cyl 4.6 L GAS, 8 Cyl 5.4 L GAS
View related parts
Ford Expedition Intake Manifold
Part Number: 2L7Z-9424-CA
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Replaces: YL7Z-9424-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2004 Ford Expedition | Eddie Bauer, NBX, XLS, XLT, XLT Sport | 8 Cyl 4.6 L GAS, 8 Cyl 5.4 L GAS
View related parts
Ford Expedition Intake Manifold, Lower
Part Number: YL3Z-9424-BA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Manufacturer Note: Lower, Romeo engine
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2000 Ford Expedition | Eddie Bauer, XLT | 8 Cyl 4.6 L GAS
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Ford Expedition Intake Manifold, Upper
Part Number: YC2Z-9424-CA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2000 Ford Expedition | Eddie Bauer, XLT | 8 Cyl 4.6 L GAS
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Ford Expedition Intake Manifold
Part Number: F75Z-9424-AB
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold; Lower Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-1998 Ford Expedition | Eddie Bauer, XLT | 8 Cyl 4.6 L GAS, 8 Cyl 5.4 L GAS
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Ford Expedition Intake Manifold, Upper
Part Number: F65Z-9424-C
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Manufacturer Note: Upper. Also service detail tube 9D428
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-1998 Ford Expedition | Eddie Bauer, XLT | 8 Cyl 4.6 L GAS
View related parts
Ford Expedition Intake Manifold
Part Number: 4L3Z-9424-BA
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004 Ford Expedition | Eddie Bauer, NBX, XLS, XLT, XLT Sport | 8 Cyl 4.6 L GAS
View related parts
Ford Expedition Intake Manifold, Upper
Part Number: 3L3Z-9424-DA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper; Intake Plenum
- Manufacturer Note: Upper, FROM 12/9/2002
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford Expedition | Eddie Bauer, NBX, XLS, XLT, XLT Sport | 8 Cyl 4.6 L GAS
View related parts
Ford Expedition Intake Manifold, Lower
Part Number: 2L1Z-9424-BC
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003 Ford Expedition | Eddie Bauer, XLT | 8 Cyl 4.6 L GAS
View related parts
Ford Expedition Intake Manifold, Upper
Part Number: 1L3Z-9424-BA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2004 Ford Expedition | Eddie Bauer, NBX, XLS, XLT, XLT Sport | 8 Cyl 4.6 L GAS
View related parts
Ford Expedition Intake Manifold, Lower
Part Number: 1L1Z-9424-AA
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001-2002 Ford Expedition | Eddie Bauer, XLT | 8 Cyl 4.6 L GAS

Ford Expedition Intake Manifold

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Ford Expedition Intake Manifold Parts Questions & Experts Answers

Intake Manifold
5L1Z-9424-A
Q: How to service and repair the intake manifold on Ford Expedition?
A: Start the repair process of the intake manifold by first removing its four Throttle Body bolts before unscrewing the four Fuel Rail bolts. First detach the locking clip for Fuel Injectors and fuel rail then remove fuel injectors from the rail and dispose the 2 O-ring seal from each injector. Starting with the vacuum tube assembly removal from the intake manifold proceed to remove the rod locking clips of the charge motion control valve before extracting the stud bolt then the 2 bolts and finally removing the complete CMCV. Two positive crankcase ventilation (PCV) heater element bolts need removal while discarding the O-ring seal. You need to detach the engine noise shield insulator present on the intake manifold. Remarkably begin the process of assembly by attaching the engine noise shield insulator to the intake manifold. Install a new O-ring seal first while lubricating it with engine oil then fit the PCV heater element before tightening the 2 bolts to 6 Nm (53 inch lbs.). Secure the CMCV by adding the stud bolt with two bolts which receive 10 Nm (89 inch lbs.) torque before placing CMCV rod locking clips. Fasten the vacuum tubing onto the intake manifold before adding clean engine oil to new O-ring seals and then inserting them onto each fuel injector. The fuel rail gets its fuel injectors put together through locking clips before install onto the intake manifold with fuel rail bolts secured at 10 Nm (89 inch lbs.). Start by installing the throttle body and finish the bolt installation process by securing them at 9 Nm (80 inch lbs.) followed by rotating them an extra 90 degrees.