OEM Ford Freestar Brake Pedal

Ford Freestar Brake Pedal Parts Questions & Experts Answers

• Pedal Assembly
  3F2Z-2455-BA
  Q: How to service and repair the brake pedal assembly on Ford Freestar?

  A: Service and repair procedures for the brake pedal assembly start with positioning adjustable pedals to their maximum forward extent. The repair process starts with bolt removal from the steering column opening cover before taking off the cover and tightening those bolts to 8 Nm (71 inch lbs) when reattaching them. Afteruntaking two bolts off from the steering column opening reinforcement you should remove the reinforcement piece which requires 8 Nm (71 inch lbs) torque when reinstalling. Remove the left-hand side demister duct followed by disconnection of the upper bolt of the steering intermediate shaft which should be set aside for reinstallation while torquing the bolt to 30 Nm (22 ft. lbs). First remove the redundant self-locking clip cover and the self-locking clip before placing the brake pedal position (BPP) switch nearby the booster rod with bushing set aside from the brake pedal. The procedure requires users to disconnect the adjustable pedal motor electrical connector which sits atop the bracket and to unfasten the Accelerator Cable both from the pedal arm and the plastic plunger. The technician first tightens each brake booster nut to 25 Nm (18 ft. lbs) before removing them followed by the removal of both upper brake pedal bracket bolts to be tightened to 25 Nm (18 ft. lbs) upon reinstallation. The last step includes removing the brake pedal and bracket assembly before you revert the installation procedure.