How to service and repair the muffler and tailpipe on Ford Fusion?

You should start muffler and tailpipe maintenance by placing your vehicle into neutral gear and hoisting it up. A suitable jackstand should support both the muffler and tailpipe while preventing excessive curvature or pipe flexing and avoiding exhaust stress from the flexible pipe. Concurrently support the catalytic converter with another jackstand. Take out the Torca(R) clamp while disconnecting the ground clip from the exhaust hanger. Apply soapy water when you remove the 4 or 5 muffler and tailpipe isolators from the vehicle while taking care to prevent damage or tearing of the components. After separation it is necessary to detach both the muffler and tailpipe from the catalytic converter before removal. The installation follows opposite steps from removal while checking for any damaged isolators that were harmed during installation. Checking exhaust leaks becomes the last step while operating the engine.

OEM Ford Fusion Muffler

Exhaust Muffler

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20 Mufflers found

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Ford Fusion Resonator, Front Part Number: 9H6Z-5A289-A
$520.62 MSRP: $684.63
You Save: $164.01 (24%)
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Product Specifications
- Other Name: Resonator Assembly; Exhaust Muffler, Front; Muffler
- Position: Front
- Replaces: 7H6Z-5A289-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
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Ford Fusion Muffler & Pipe, Front Part Number: DP5Z-5230-B
$1000.13 MSRP: $1326.87
You Save: $326.74 (25%)
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Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Exhaust Pipe; Muffler
- Position: Front
- Replaced by: DP5Z-5230-K
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Resonator, Front Part Number: 9H6Z-5A289-B
$538.10 MSRP: $707.61
You Save: $169.51 (24%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Resonator Assembly; Exhaust Muffler, Front; Exhaust Resonator and Pipe Assembly; Muffler
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
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Ford Fusion Muffler & Pipe, Rear Part Number: DG9Z-5230-A
$1052.26 MSRP: $1396.03
You Save: $343.77 (25%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Muffler Assembly - Rear; Exhaust Muffler; Exhaust Muffler Assembly; Exhaust Pipe; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Muffler & Pipe, Front Part Number: 9E5Z-5230-K
$617.63 MSRP: $819.40
You Save: $201.77 (25%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Direct-Fit Exhaust System Kit.; Muffler
- Position: Front
- Replaces: 9E5Z-5230-B, 9E5Z-5230-H
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Hybrid, S, SE, SEL | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Ford Fusion Muffler & Pipe, Front Part Number: HS7Z-5230-A
$2278.24 MSRP: $3022.54
You Save: $744.30 (25%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Exhaust Muffler; Exhaust Pipe; Muffler
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2019 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Muffler & Pipe, Front Part Number: HP5Z-5230-A
$1592.66 MSRP: $2112.99
You Save: $520.33 (25%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Exhaust Pipe; Muffler
- Position: Front
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Muffler & Pipe, Front Part Number: 9E5Z-5230-L
$608.02 MSRP: $799.55
You Save: $191.53 (24%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Direct-Fit Exhaust System Kit.; Muffler
- Position: Front
- Replaces: 9E5Z-5230-G, 9E5Z-5230-J
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Hybrid, S, SE, SEL | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Ford Fusion Muffler & Pipe, Rear Part Number: DG9Z-5230-B
$840.26 MSRP: $1114.78
You Save: $274.52 (25%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Muffler Assembly - Rear; Exhaust Muffler; Exhaust Muffler Assembly; Exhaust Pipe; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Muffler & Pipe, Rear Part Number: DS7Z-5230-N
$695.48 MSRP: $922.69
You Save: $227.21 (25%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Muffler Assembly - Rear; Exhaust Muffler; Exhaust Pipe; Muffler
- Position: Rear
- Replaces: DS7Z-5230-J, DS7Z-5230-H
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | S, SE, SEL, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Muffler & Pipe Part Number: KS7Z-5F250-E
$981.94 MSRP: $1233.57
You Save: $251.63 (21%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Converter Assembly; Exhaust Muffler; Exhaust Pipe; Muffler
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2019-2020 Ford Fusion | S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Muffler & Pipe Part Number: KS7Z-5F250-B
$957.19 MSRP: $1202.14
You Save: $244.95 (21%)
ADD TO CART
Product Specifications
- Other Name: Converter Assembly; Exhaust Muffler; Exhaust Pipe; Muffler
- Manufacturer Note: Complete Assembly
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2019-2020 Ford Fusion | Energi Titanium, S, SE, SE Hybrid, SEL, Sport, Titanium, Titanium Hybrid | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Muffler & Pipe, Rear Part Number: 6E5Z-5230-AA
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Direct-Fit Exhaust System Kit.; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
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Ford Fusion Muffler & Pipe, Rear Part Number: 6E5Z-5230-BA
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Direct-Fit Exhaust System Kit; Y Pipe; Exhaust Pipe; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
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Ford Fusion Muffler & Pipe, Rear Part Number: 7E5Z-5230-CA
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Exhaust Muffler; Exhaust Pipe; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Muffler & Pipe, Rear Part Number: 9E5Z-5230-A
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Exhaust Muffler; Exhaust Pipe; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
View related parts
Ford Fusion Muffler & Pipe, Rear Part Number: AE5Z-5230-A
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Exhaust Muffler, Rear; Exhaust Pipe; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
View related parts
Ford Fusion Muffler & Pipe, Rear Part Number: AE5Z-5230-B
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Direct-Fit Exhaust System Kit; Y Pipe; Exhaust Pipe; Muffler
- Position: Rear
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
View related parts
Ford Fusion Muffler & Pipe, Rear Part Number: 9E5Z-5230-D
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Exhaust Muffler; Exhaust Pipe; Muffler
- Position: Rear
- Replaces: 7E5Z-5230-BC
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2012 Ford Fusion | SE, SEL | 6 Cyl 3.0 L FLEX, 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Muffler & Pipe, Front Part Number: 9E5Z-5230-F
$925.88 MSRP: $1228.36
You Save: $302.48 (25%)
Product Specifications
- Other Name: Muffler Assembly - Centre And Rear; Direct-Fit Exhaust System Kit; Y Pipe; Exhaust Pipe; Muffler
- Position: Front
- Replaces: 6E5Z-5230-AB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2012 Ford Fusion | SE, SEL | 6 Cyl 3.0 L FLEX, 6 Cyl 3.0 L GAS

Ford Fusion Muffler

OEM Muffler boasts unmatched quality. Each part goes through full quality checks. They adhere to Ford's official factory standards. These steps remove flaws and inconsistencies. So you can get Muffler with long life and a perfect fit. Come to our website and find genuine Ford Fusion parts. We keep a wide inventory of OEM Fusion parts at the highly affordable prices. It's easy to search, compare, and pick what you need. You'll love the clear info and simple checkout. We offer top-rated customer service, and we reply fast. We also ship promptly to ensure your order arrives on time.

The Ford Fusion Muffler is thus a very significant part of the Ford car production that demonstrates Ford Company's reliability and efficiencies in mid-size car production. Described to provide maximum noise absorption and safe disposal of exhaust gases, Ford Fusion Muffler uses a design that includes passages and chambers that work by canceling sound waves to reduce pressure. This feature improves upon the driving experience while also serving the function of increasing the effectiveness and safety of the Ford Fusion. This Ford Fusion Muffler is suitable with many types of Fusion models available on the market, featuring two types: direct fit and universal so that every installation will fit the corresponding vehicle application. The direct fit design ensures that the instalment is easy, which also retains the original sound quality making it be a favorite among the Ford users. Further, performance mufflers are also available and developed to enhance the flow throughput of exhaust systems and increase performance of the vehicles' engine while diminishing the overall noise intensity to some extent. Many manufacturers provide identical mufflers in the market; however, Fusion Muffler is unique due to its build quality and design that works in to increase the efficiency of the car and is friendly to the environment adhering to Ford's green identification. Given the competition that the fusion model has enjoyed in the market the reliability and efficiency of the car muffler is crucial in sustaining that position. In conclusion, the Fusion Muffler is proven to be an important part of the car and it also embellishes Ford's focus on delivering quality as well as power in the car manufacturing business.

Ford Fusion Muffler Parts and Q&A

Muffler & Pipe, Front
9E5Z-5230-F
Q: How to service and repair the muffler and tailpipe on Ford Fusion?
A:
You should start muffler and tailpipe maintenance by placing your vehicle into neutral gear and hoisting it up. A suitable jackstand should support both the muffler and tailpipe while preventing excessive curvature or pipe flexing and avoiding exhaust stress from the flexible pipe. Concurrently support the Catalytic Converter with another jackstand. Take out the Torca(R) clamp while disconnecting the ground clip from the exhaust hanger. Apply soapy water when you remove the 4 or 5 muffler and tailpipe isolators from the vehicle while taking care to prevent damage or tearing of the components. After separation it is necessary to detach both the muffler and tailpipe from the catalytic converter before removal. The installation follows opposite steps from removal while checking for any damaged isolators that were harmed during installation. Checking exhaust leaks becomes the last step while operating the engine.