How to service the fuel level sensor safely and effectively on Mercury Milan?

Service of the fuel level sensor must begin with safety precautions such as preventing smoking and using open flames and personal electronic devices close to fuel components because these areas contain flammable mixtures. You must first drain fuel system pressure while disconnecting the ground cable from the battery. Rotate the fuel tank filler cap in the counterclockwise direction only a quarter turn then place it safely aside. The Fuel Draining Hose removal must involve slow hose movement to stop fitting detachment while proper funnel placement inside the fuel tank filler pipe until the fitting activates safety valve operation. The Fuel Storage Tanker needs attachment to the Fuel Draining Hose for fuel removal until the sensor mounting flange reaches a position below the fuel level. Afterward, the fuel level sensor access cover can be accessed by removing three screws which must be torqued to 2 Nm (18 lb-in) following reinstallation. The sensor requires you to disconnect its electrical connector then put absorbent pads under work area and release the lock tab to rotate counterclockwise until you lift it out. Carefully handle the fuel level sensor to prevent damage to its float arm while inspecting the sensor flange and O-ring contact areas of the mating surfaces; bendage or corrosion or scratches require replacement of the sensor or fuel tank. Always replace the O-ring seal and apply clean engine oil to it before the installation process. Reverse all removal steps by placing the locking tab of the fuel level sensor in its correct position.

OEM Mercury Milan Fuel Level Sensor

Gas Gauge Sensor

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8 Fuel Level Sensors found

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Mercury Milan Fuel Gauge Sending Unit
Part Number: AE5Z-9A299-H
$36.39 MSRP: $50.34
You Save: $13.95 (28%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Sending Unit
- Manufacturer Note: Service Kit
- Replaces: AE5Z-9A299-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2011 Mercury Milan | Base, Premier | 4 Cyl 2.5 L GAS, 6 Cyl 3.0 L FLEX
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Mercury Milan Fuel Gauge Sending Unit
Part Number: AE5Z-9A299-E
$37.40 MSRP: $50.89
You Save: $13.49 (27%)
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender & Hanger Assembly; Fuel Level Sensor; Fuel Sender Unit; Sending Unit
- Manufacturer Note: Service Kit
- Replaces: AE5Z-9A299-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2011 Mercury Milan | Base, Hybrid, Premier | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Mercury Milan Fuel Gauge Sending Unit
Part Number: AE5Z-9A299-G
$36.39 MSRP: $50.34
You Save: $13.95 (28%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Sending Unit
- Manufacturer Note: Service Kit
- Replaces: AE5Z-9A299-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2011 Mercury Milan | Premier | 6 Cyl 3.0 L FLEX
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Mercury Milan Fuel Gauge Sending Unit
Part Number: 7E5Z-9A299-T
$56.80 MSRP: $78.58
You Save: $21.78 (28%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Sending Unit
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2009 Mercury Milan | Base, Premier | 4 Cyl 2.3 L GAS, 6 Cyl 3.0 L GAS
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Mercury Milan Fuel Gauge Sending Unit, Passenger Side
Part Number: 7E5Z-9275-C
$66.79 MSRP: $92.40
You Save: $25.61 (28%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger; Sending Unit; Fuel Level Sensor; Fuel Pump.; Fuel Pump Assembly; Fuel Sender Unit
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2009 Mercury Milan | Base, Premier | 4 Cyl 2.3 L GAS, 6 Cyl 3.0 L GAS
View related parts
Mercury Milan Fuel Gauge Sending Unit
Part Number: 8E5Z-9A299-S
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit; Sending Unit
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2009 Mercury Milan | Base, Premier | 4 Cyl 2.3 L GAS, 6 Cyl 3.0 L GAS
View related parts
Mercury Milan Fuel Gauge Sending Unit
Part Number: 7E5Z-9A299-S
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit; Sending Unit
- Replaces: 6E5Z-9275-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2007 Mercury Milan | Base, Premier | 4 Cyl 2.3 L GAS, 6 Cyl 3.0 L GAS
View related parts
Mercury Milan Fuel Gauge Sending Unit
Part Number: AE5Z-9275-A
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender & Hanger Assembly; Fuel Level Sensor; Sending Unit; Fuel Sender Unit
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2011 Mercury Milan | Base, Premier | 4 Cyl 2.5 L GAS, 6 Cyl 3.0 L FLEX

Mercury Milan Fuel Level Sensor

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Mercury Milan Fuel Level Sensor Parts Questions & Experts Answers

Fuel Gauge Sending Unit
7E5Z-9A299-T
Q: How to service the fuel level sensor safely and effectively on Mercury Milan?
A: Service of the fuel level sensor must begin with safety precautions such as preventing smoking and using open flames and personal electronic devices close to fuel components because these areas contain flammable mixtures. You must first drain fuel system pressure while disconnecting the ground cable from the battery. Rotate the fuel tank filler cap in the counterclockwise direction only a quarter turn then place it safely aside. The Fuel Draining Hose removal must involve slow hose movement to stop fitting detachment while proper funnel placement inside the fuel tank filler pipe until the fitting activates safety valve operation. The Fuel Storage Tanker needs attachment to the Fuel Draining Hose for fuel removal until the sensor mounting flange reaches a position below the fuel level. Afterward, the fuel level sensor access cover can be accessed by removing three screws which must be torqued to 2 Nm (18 lb-in) following reinstallation. The sensor requires you to disconnect its electrical connector then put absorbent pads under work area and release the lock tab to rotate counterclockwise until you lift it out. Carefully handle the fuel level sensor to prevent damage to its float arm while inspecting the sensor flange and O-ring contact areas of the mating surfaces; bendage or corrosion or scratches require replacement of the sensor or fuel tank. Always replace the O-ring seal and apply clean engine oil to it before the installation process. Reverse all removal steps by placing the locking tab of the fuel level sensor in its correct position.