What should be inspected on the cylinder head joining flanges of the exhaust manifold to check for exhaust gas leaks and other potential damages on Ford Fusion?

Technicians must examine exhaust manifold cylinder head joining flanges to detect exhaust gas leakages. Inspection of the exhaust manifold requires assessment of its surfaces for damage and examination for cracks as well as assessment of its condition for further use.

How to service the right-hand exhaust manifold on an all-wheel drive on Ford Fusion?

The first step to service the right-hand exhaust manifold on an all-wheel drive vehicle requires positioning the vehicle at neutral on a hoist. Start the procedure by uninstalling the EGR tube along with the right-hand catalytic converter. The power steering rack heat shield needs removal before the heat shield from the exhaust manifold because removing the power steering rack heat shield bolts makes it possible to take off the catalytic converter heat shield. After taking out six nuts, remove the right-hand exhaust manifold from the engine bay while throwing away both items plus their corresponding gasket and nuts. The six right-hand catalytic converter studs should also be taken out and disposed. Start with new six right-hand catalytic converter studs before tightening each one to 12 Nm (9 ft. lbs.). Install the power steering rack heat shield within the engine compartment after positioning the catalytic converter heat shield while tightening its two bolts to 15 Nm (11 ft. lbs.). Place a new gasket together with the right-hand exhaust manifold and six new nuts at specified torque of 20 Nm (15 ft. lbs.) while following the sequence. The right-hand catalytic converter along with the EGR tube need to be reinstalled last.

OEM Ford Fusion Exhaust Manifold

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30 Exhaust Manifolds found

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Ford Fusion Exhaust Manifold, Front Driver Side Part Number: DG9Z-5G232-D
$710.85 MSRP: $960.00
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Product Specifications
- Other Name: Exhaust Manifold And Catalyst; Catalytic Converter; Manifold W/Converter; Exhaust Manifold And Catalyst Assembly
- Position: Front Driver Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Exhaust Manifold, Passenger Side Part Number: 7T4Z-9430-C
$64.01 MSRP: $93.17
You Save: $29.16 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold, Right; Manifold
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
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Ford Fusion Exhaust Manifold Part Number: BM5Z-9431-A
$349.58 MSRP: $513.33
You Save: $163.75 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Exhaust; Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2014 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Exhaust Manifold, Driver Side Part Number: 7T4Z-9431-C
$62.42 MSRP: $86.35
You Save: $23.93 (28%)
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Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold, Left; Manifold
- Position: Driver Side
- Replaces: 7T4Z-9431-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
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Ford Fusion Exhaust Manifold, Passenger Side Part Number: DG9Z-5G232-E
$1117.20 MSRP: $1512.86
You Save: $395.66 (27%)
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Product Specifications
- Other Name: Converter Assembly; Catalytic Converter; Manifold W/Converter
- Manufacturer Note: Rear
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Exhaust Manifold Part Number: 7E5Z-5G232-A
$4239.98 MSRP: $5377.43
You Save: $1137.45 (22%)
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Product Specifications
- Other Name: Converter Assembly; Catalytic Converter with Integrated Exhaust Manifold; Manifold
- Replaces: 7E5Z-5G232-DA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2009 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
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Ford Fusion Exhaust Manifold Part Number: 6E5Z-5G232-A
$2392.50 MSRP: $3031.43
You Save: $638.93 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter with Integrated Exhaust Manifold; Manifold
- Replaces: 6E5Z-5G232-DA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2007 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
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Ford Fusion Exhaust Manifold Part Number: AE5Z-5G232-A
$1962.98 MSRP: $2486.00
You Save: $523.02 (22%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter; Manifold W/Converter; Preconverter
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Hybrid | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV)
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Ford Fusion Exhaust Manifold Part Number: HS7Z-5G232-A
$1899.86 MSRP: $2405.86
You Save: $506.00 (22%)
ADD TO CART
Product Specifications
- Other Name: Exhaust Manifold And Catalyst; Catalytic Converter; Manifold W/Converter; Exhaust Manifold And Catalyst Assembly
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | Platinum, Platinum Hybrid, S, S Hybrid, SE, SE Hybrid, SEL, SEL Hybrid, Sport, Titanium, Titanium Hybrid | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Exhaust Manifold, Passenger Side Part Number: 6E5Z-5G232-AF
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter with Integrated Exhaust Manifold, Right; Manifold Converter; Manifold W/Converter; Manifold; Catalytic Converter with Integrated Exhaust Manifold; Catalytic Converter
- Manufacturer Note: Rear
- Position: Passenger Side
- Replaces: 6E5Z-5G232-AB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
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Ford Fusion Exhaust Manifold, Front Driver Side Part Number: 6E5Z-5G232-AA
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Catalytic Converter with Integrated Exhaust Manifold, Left; Manifold Converter; Manifold W/Converter; Manifold; Catalytic Converter with Integrated Exhaust Manifold; Catalytic Converter
- Position: Front Driver Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Exhaust Manifold Part Number: 6E5Z-5G232-CA
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter with Integrated Exhaust Manifold; Manifold Converter; Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2007 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
View related parts
Ford Fusion Exhaust Manifold, Passenger Side Part Number: 7E5Z-5G232-AB
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter; Manifold W/Converter; Preconverter
- Manufacturer Note: Rear
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2008 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Exhaust Manifold Part Number: 8E5Z-5G232-A
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter with Integrated Exhaust Manifold; Manifold Converter; Manifold
- Replaces: 7E5Z-5G232-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2009 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
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Ford Fusion Exhaust Manifold, Green, Front Driver Side Part Number: 8E5Z-5G232-B
Product Specifications
- Other Name: Exhaust Manifold And Catalyst; Catalytic Converter with Integrated Exhaust Manifold, Left; Manifold W/Converter; Manifold; Preconverter; Exhaust Manifold And Catalyst Assembly; Catalytic Converter
- Position: Front Driver Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Exhaust Manifold, Front Driver Side Part Number: 8E5Z-5G232-C
Product Specifications
- Other Name: Exhaust Manifold And Catalyst; Catalytic Converter with Integrated Exhaust Manifold, Left; Manifold W/Converter; Manifold; Preconverter; Exhaust Manifold And Catalyst Assembly; Catalytic Converter
- Position: Front Driver Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Exhaust Manifold, Green, Passenger Side Part Number: 8E5Z-5G232-D
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter with Integrated Exhaust Manifold, Right; Manifold W/Converter; Preconverter; Catalytic Converter
- Manufacturer Note: Rear
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Exhaust Manifold, Passenger Side Part Number: 8E5Z-5G232-E
Product Specifications
- Other Name: Converter Assembly; Catalytic Converter with Integrated Exhaust Manifold, Right; Manifold W/Converter; Preconverter; Catalytic Converter
- Manufacturer Note: Rear
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
View related parts
Ford Fusion Exhaust Manifold Part Number: 9L8Z-9430-A
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | S, SE, SEL | 4 Cyl 2.5 L GAS
View related parts
Ford Fusion Exhaust Manifold, Passenger Side Part Number: 7E5Z-9430-BA
Product Specifications
- Other Name: Manifold Assembly - Exhaust; Exhaust Manifold, Right; Catalytic Converter; Manifold
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2007-2012 Ford Fusion | SE, SEL | 6 Cyl 3.0 L FLEX, 6 Cyl 3.0 L GAS

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Ford Fusion Exhaust Manifold

OEM Exhaust Manifold boasts unmatched quality. Each part goes through full quality checks. They adhere to Ford's official factory standards. These steps remove flaws and inconsistencies. So you can get Exhaust Manifold with long life and a perfect fit. Come to our website and find genuine Ford Fusion parts. We keep a wide inventory of OEM Fusion parts at the highly affordable prices. It's easy to search, compare, and pick what you need. You'll love the clear info and simple checkout. We offer top-rated customer service, and we reply fast. We also ship promptly to ensure your order arrives on time.

Exhaust Manifold in the Ford Fusion automobiles is vital for channelling hot exhaust gases from the engine to the exhaust system thus enhancing efficiency of the engines and minimizing the emission of toxic fumes. This is mounted at different positions depending on the arrangement of the engine and is usually made of cast iron or stainless steel though stainless steel called headers are made to increase the flow rate. For years, the Ford Fusion series has employed various types of Exhaust Manifolds that include standard manifolds as well as headers that are improved for greater performance. While specifying headers over manifolds, the primary difference rests in headers' capacity to lower flow resistance, as well as accelerate the velocity of the exhaust gas in order to improve the overall engine performance. Exhaust Manifold play's a very important role, if it is not functioning properly then it hampers the air to fuel ratio and also the exhaust leakage can cause health issues of the people traveling in the vehicle.

Ford Fusion Exhaust Manifold Parts and Q&A

Exhaust Manifold, Passenger Side
6E5Z-5G232-AF
Q: What should be inspected on the cylinder head joining flanges of the exhaust manifold to check for exhaust gas leaks and other potential damages on Ford Fusion?
A:
Technicians must examine exhaust manifold cylinder head joining flanges to detect exhaust gas leakages. Inspection of the exhaust manifold requires assessment of its surfaces for damage and examination for cracks as well as assessment of its condition for further use.
Exhaust Manifold
7E5Z-5G232-A
Q: How to service the right-hand exhaust manifold on an all-wheel drive on Ford Fusion?
A:
The first step to service the right-hand exhaust manifold on an all-wheel drive vehicle requires positioning the vehicle at neutral on a hoist. Start the procedure by uninstalling the EGR Tube along with the right-hand Catalytic Converter. The power steering rack heat shield needs removal before the heat shield from the exhaust manifold because removing the power steering rack heat shield bolts makes it possible to take off the catalytic converter heat shield. After taking out six nuts, remove the right-hand exhaust manifold from the engine bay while throwing away both items plus their corresponding gasket and nuts. The six right-hand catalytic converter studs should also be taken out and disposed. Start with new six right-hand catalytic converter studs before tightening each one to 12 Nm (9 ft. lbs.). Install the power steering rack heat shield within the engine compartment after positioning the catalytic converter heat shield while tightening its two bolts to 15 Nm (11 ft. lbs.). Place a new gasket together with the right-hand exhaust manifold and six new nuts at specified torque of 20 Nm (15 ft. lbs.) while following the sequence. The right-hand catalytic converter along with the EGR tube need to be reinstalled last.