How to Service and Repair the EGR Valve on Ford Fusion?

The proper servicing and repairing of the Exhaust Gas Recirculation (EGR) valve requires first draining the cooling system. Begin by taking off the air cleaner outlet pipe followed by disconnecting the EGR valve electrical connector. Unscrew the clamp which enables removal of the upper radiator hose from the coolant outlet adapter and then follow by disconnecting the EGR coolant outlet hose from the EGR valve by releasing its clamp. The two securing bolts must be removed from the EGR valve so you can throw away the gasket. You should tighten the new EGR valve to 20 Nm (15 lb-ft) torque specification. Cleaning the sealing surfaces with metal scrapers or wire brushes or power abrasive discs should be avoided because these tools create scratches and gouges that result in leakage; however, a plastic scraping tool will efficiently remove all old EGR valve gasket remnants. The cleaning process can proceed to metal surface preparation when all remaining gasket material has been eliminated. Perform cleaning before proceeding with the reverse installation steps before completing the cool system filling process and bleeding operation.

OEM Ford Fusion EGR Valve

Emissions EGR Valve

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5 EGR Valves found

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Ford Fusion EGR Valve Part Number: DS7Z-9D475-A
$48.18 MSRP: $75.20
You Save: $27.02 (36%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation; Exhaust Gas Recirculation (EGR) Valve; EGR Vacuum Solenoid
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | Energi Platinum, Energi SE, Energi Titanium, Platinum Hybrid, S, S Hybrid, SE, SE Hybrid, SEL, SEL Hybrid, Titanium Hybrid | 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 4 Cyl 2.5 L GAS
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Ford Fusion EGR Valve Part Number: 9L8Z-9D475-B
$94.26 MSRP: $155.09
You Save: $60.83 (40%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation; Exhaust Gas Recirculation (EGR) Valve; EGR Vacuum Solenoid
- Replaces: CX-2194, 9L8Z-9D475-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | SE, SEL | 6 Cyl 3.0 L FLEX
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Ford Fusion EGR Valve Part Number: 1S7Z-9D475-A
$75.47 MSRP: $124.18
You Save: $48.71 (40%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation; Exhaust Gas Recirculation (EGR) Valve; EGR Vacuum Solenoid
- Replaces: 1S7Z-9D475-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2020 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L GAS
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Ford Fusion EGR Valve Part Number: 9E5Z-9D475-A
$188.32 MSRP: $320.00
You Save: $131.68 (42%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation; Exhaust Gas Recirculation (EGR) Valve; EGR Vacuum Solenoid
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Hybrid | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV)
View related parts
Ford Fusion EGR Valve Part Number: 6E5Z-9D475-BA
Product Specifications
- Other Name: Valve - Exhaust Gas Recirculation; Exhaust Gas Recirculation (EGR) Valve; EGR Vacuum Solenoid
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS

Ford Fusion EGR Valve

OEM EGR Valve boasts unmatched quality. Each part goes through full quality checks. They adhere to Ford's official factory standards. These steps remove flaws and inconsistencies. So you can get EGR Valve with long life and a perfect fit. Come to our website and find genuine Ford Fusion parts. We keep a wide inventory of OEM Fusion parts at the highly affordable prices. It's easy to search, compare, and pick what you need. You'll love the clear info and simple checkout. We offer top-rated customer service, and we reply fast. We also ship promptly to ensure your order arrives on time.

The EGR Valve on a Ford Fusion controls the backflow of exhaust so as to adjust the air/fuel mixture and so cut emissions. Because exhaust gas is reintroduced into the cylinder during the pulse, O2 level and maximum temperature are reduced, thereby reducing nitrogen oxide emission. EGR flow; earlier versions were simple jets and slowly have improved to become valves based on the conditions of the engine. However, new modern engines such as Chrysler Pentastar 3.6 does not include EGR, but the device is essential for emissions standards and optimize the efficient of low NOx. It is moderately important to clean it regularly to save from being blocked with Carbon deposits for the proper functioning of EGR valve.

Ford Fusion EGR Valve Parts and Q&A

EGR Valve
6E5Z-9D475-BA
Q: How to Service and Repair the EGR Valve on Ford Fusion?
A:
The proper servicing and repairing of the Exhaust Gas Recirculation (EGR) valve requires first draining the cooling system. Begin by taking off the air cleaner outlet pipe followed by disconnecting the EGR valve electrical connector. Unscrew the clamp which enables removal of the upper radiator hose from the coolant outlet adapter and then follow by disconnecting the EGR coolant outlet hose from the EGR valve by releasing its clamp. The two securing bolts must be removed from the EGR valve so you can throw away the gasket. You should tighten the new EGR valve to 20 Nm (15 lb-ft) torque specification. Cleaning the sealing surfaces with metal scrapers or wire brushes or power abrasive discs should be avoided because these tools create scratches and gouges that result in leakage; however, a plastic scraping tool will efficiently remove all old EGR valve gasket remnants. The cleaning process can proceed to metal surface preparation when all remaining gasket material has been eliminated. Perform cleaning before proceeding with the reverse installation steps before completing the cool system filling process and bleeding operation.