How should one service the fuel rail while ensuring safety and proper installation on Ford Fusion?

It is crucial to maintain safety in fuel rail servicing by avoiding areas with potential open flames or smoking because the components contain flammable mixture. First relieve the fuel system pressure and then disconnect the battery ground cable because it serves as a safety precaution. You should first detach the two nuts and bolt and generator air inlet duct. Then disconnect the fuel tube quick connect coupling from the fuel rail. The first step involves removing the two wiring retainers from the fuel rail before taking out its insulator. Move on by disconnecting both swirl control valve electrical connectors then the four fuel injector electrical connectors. Two fuel rail bolts need removal before extracting the fuel rail as an assembly together with its fuel injectors. The technician discards eight fuel injector O-ring seals. Installation of new fuel-resistant material O-ring seals requires engine oil lubrication followed by confirming the fuel rail clips snap into position. The fuel injectors along with their retainers should be inserted into the fuel rail before reinstalling the assembly with its two bolted sections tightened to 23 Nm (17 lb-ft). Connect both swirl control valve electrical connectors along with the four fuel injector electrical connectors. Place the fuel rail insulator onto position before you use the wiring harness retainers to attach them and join the fuel tube quick connect coupling to the fuel rail. Reinstall the generator air inlet duct while securing it with the two nuts and bolt to 6 Nm (53 lb-in) torque specifications and reattach the battery ground cable.

OEM Ford Fusion Fuel Rail

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13 Fuel Rails found

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Ford Fusion Fuel Rail
Part Number: GT4Z-9F792-A
$268.43 MSRP: $394.17
You Save: $125.74 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Replaces: AT4Z-9F792-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Fuel Rail
Part Number: 6M8Z-9D280-C
$73.55 MSRP: $116.80
You Save: $43.25 (38%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2020 Ford Fusion | Hybrid, Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Fuel Rail
Part Number: 7T4Z-9F792-G
$594.00 MSRP: $880.00
You Save: $286.00 (33%)
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Replaces: 7T4Z-9F792-F
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
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Ford Fusion Fuel Rail
Part Number: CJ5Z-9D280-A
$378.85 MSRP: $648.00
You Save: $269.15 (42%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Fuel Rail
Part Number: 6E5Z-9D280-BA
$45.97 MSRP: $63.60
You Save: $17.63 (28%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
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Ford Fusion Fuel Rail
Part Number: 5L8Z-9D280-AA
$137.85 MSRP: $190.70
You Save: $52.85 (28%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
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Ford Fusion Fuel Rail
Part Number: DS7Z-9D280-H
$254.69 MSRP: $408.00
You Save: $153.31 (38%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Replaces: DS7Z-9D280-A, DS7Z-9D280-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2014-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Fuel Rail
Part Number: 4M5Z-9D280-D
$290.90 MSRP: $466.00
You Save: $175.10 (38%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Fuel Rail
Part Number: CJ5Z-9D280-B
$279.66 MSRP: $448.00
You Save: $168.34 (38%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2014 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
View related parts
Ford Fusion Fuel Rail, Driver Side
Part Number: FT4Z-9D280-B
$210.68 MSRP: $358.00
You Save: $147.32 (42%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Position: Driver Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Fuel Rail, Passenger Side
Part Number: FT4Z-9D280-A
$221.28 MSRP: $376.00
You Save: $154.72 (42%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
View related parts
Ford Fusion Fuel Rail
Part Number: 9L8Z-9F792-B
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Replaces: 9L8Z-9F792-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | SE, SEL | 6 Cyl 3.0 L FLEX
View related parts
Ford Fusion Fuel Rail
Part Number: 6E5Z-9F792-BA
Product Specifications
- Other Name: Manifold Assembly - Fuel Supply
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS

Ford Fusion Fuel Rail

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Ford Fusion Fuel Rail Parts Questions & Experts Answers

Fuel Rail
6E5Z-9D280-BA
Q: How should one service the fuel rail while ensuring safety and proper installation on Ford Fusion?
A: It is crucial to maintain safety in fuel rail servicing by avoiding areas with potential open flames or smoking because the components contain flammable mixture. First relieve the fuel system pressure and then disconnect the battery ground cable because it serves as a safety precaution. You should first detach the two nuts and bolt and generator air inlet duct. Then disconnect the fuel tube quick connect coupling from the fuel rail. The first step involves removing the two wiring retainers from the fuel rail before taking out its insulator. Move on by disconnecting both swirl control valve electrical connectors then the four Fuel Injector electrical connectors. Two fuel rail bolts need removal before extracting the fuel rail as an assembly together with its fuel injectors. The technician discards eight fuel injector O-ring seals. Installation of new fuel-resistant material O-ring seals requires engine oil lubrication followed by confirming the fuel rail clips snap into position. The fuel injectors along with their retainers should be inserted into the fuel rail before reinstalling the assembly with its two bolted sections tightened to 23 Nm (17 lb-ft). Connect both swirl control valve electrical connectors along with the four fuel injector electrical connectors. Place the fuel rail insulator onto position before you use the wiring harness retainers to attach them and join the fuel tube quick connect coupling to the fuel rail. Reinstall the generator air inlet duct while securing it with the two nuts and bolt to 6 Nm (53 lb-in) torque specifications and reattach the battery ground cable.