OEM Mercury Brake Pedal

Mercury Brake Pedal Parts and Q&A

• Pedal Assembly
  3F2Z-2455-BA
  Q: How to service and repair the brake pedal assembly on Mercury Monterey?

  A:

  Adjustable pedals on the vehicle should be positioned fully forward if maintenance work will be done on the brake pedal assembly. Unfasten the steering column opening cover by removing its three bolts before removing the cover and retightening the bolts to 8 Nm (71 inch lbs.) when reinstalling. To begin the procedure remove the steering column opening reinforcement's two bolts after which you can discard the reinforcement piece while following up with 8 Nm (71 inch lbs.) tightness when reinstalling the pieces. After removing the left-hand side demister duct disconnect the upper bolt from the steering intermediate shaft before placing the shaft away while fastening it to 30 Nm torque (22 ft. lbs.) for reinstallation. First suspend the steering wheel using the needle-nose pliers before removing its redundant self-locking clip cover and self-locking clip. Remove the brake pedal position (BPP) switch together with booster rod and bushing from the brake pedal. Adjustable pedal models require the accelerator cable to be untied from both components that connect it to the plastic plunger and the arm itself. The electrical connector for the adjustable pedal motor needs to be disconnected if present at the top of the bracket. The four brake booster nuts need removal before installation at a torque of 25 Nm (18 ft. lbs.). During reinstallation secure the two upper brake pedal bracket bolts at 25 Nm (18 ft. lbs.). Finishing the installation involves first removing both the brake pedal assembly and bracket after which you should execute the steps in reverse order.
• Pedal Assembly
  5W7Z-2455-AA
  Q: How Should the Adjustable Brake Pedal System Be Indexed After Repairing the Pedal Assembly on Mercury Grand Marquis?

  A:

  All brake pedal assembly and accelerator pedal assembly maintenance requires the adjustable pedal system to receive an index calibration. Begin by plugging in the electrical connector to the adjustable pedal motor before removing the adjustable pedal motor drive cable from the brake pedal drive. Adjust the accelerator pedal all the way back while attaching the adjustable pedal motor drive cable to the adjustable brake pedal drive. Leave the adjustable brake pedal assembly before aligning its indexing marks using the adjustable pedal motor. Subsequently disconnect the adjustable pedal motor drive cable from this assembly. Put the accelerator pedal into a fully forward position before placing the adjustable pedal motor drive cable onto the adjustable brake pedal drive. The inspection should confirm that the brake and accelerator pedals are adjustable by at least 50 mm (2.0 inches) and the accelerator pedal should maintain a lower height of 50 mm (1.96 inches) than the brake pedal.