How to install the intake manifold on a 5.4L engine on Ford E-250?

Installation of the intake manifold on a 5.4L engine requires cleaning of the sealing surfaces, arranging the gaskets and fitting the bolts loosely. Install the ignition coils, electrical connectors and the thermostat. Install hoses, brackets and sensors and connect throttle controls and coolant hoses. Lastly, avoid the air cleaner outlet pipe and reconnect the battery.

How to remove and replace the intake manifold on a 4.6L (2V) engine on Ford E-250?

In order to change the intake manifold on a 4.6L (2V) engine, remove parts and empty the cooling system, disconnect the battery and remove the parts. Take off throttle body, EGR module, ignition coils and coolant hoses. Install the new manifold with the gaskets, reassemble all the parts and re-fill the cooling system.

OEM Ford E-250 Intake Manifold

Engine Intake Manifold

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14 Intake Manifolds found

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Ford E-250 Intake Manifold Part Number: 2L1Z-9424-AA
$324.61 MSRP: $476.67
You Save: $152.06 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold; Lower Manifold
- Manufacturer Note: Includes valley stuffer 6P013
- Replaces: YL3Z-9424-CA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003 Ford E-250 | Base | 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L GAS
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Ford E-250 Intake Manifold, Upper Part Number: 1L3Z-9424-AA
$59.31 MSRP: $86.33
You Save: $27.02 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower, Upper
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003 Ford E-250 | Base | 6 Cyl 4.2 L GAS
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Ford E-250 Intake Manifold Part Number: AC2Z-9424-A
$317.80 MSRP: $466.67
You Save: $148.87 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008-2014 Ford E-250 | Base | 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L FLEX, 8 Cyl 5.4 L GAS, 8 Cyl 5.4 L LPG
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Ford E-250 Intake Manifold Part Number: 9L3Z-9424-E
$419.95 MSRP: $616.67
You Save: $196.72 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Manufacturer Note: Less Electric Heated PCV
- Replaced by: PU7Z-9424-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009-2014 Ford E-250 | Base | 8 Cyl 4.6 L FLEX
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Ford E-250 Intake Manifold Part Number: 7L3Z-9424-F
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: 7L3Z-9424-B, 7L3Z-9424-C, 7L3Z-9424-E
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2008 Ford E-250 | Base | 8 Cyl 4.6 L GAS
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Ford E-250 Intake Manifold Part Number: 5L1Z-9424-A
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold; Lower Manifold
- Replaces: 5L1Z-9424-AB
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006 Ford E-250 | Base
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Ford E-250 Intake Manifold Part Number: 4C2Z-9424-CA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Lower Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004-2005 Ford E-250 | Base | 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L GAS
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Ford E-250 Intake Manifold, Lower Part Number: 5L3Z-9424-BB
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2005-2007 Ford E-250 | Base | 8 Cyl 4.6 L GAS
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Ford E-250 Intake Manifold, Lower Part Number: 4L3Z-9424-AA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Manufacturer Note: Lower. Includes 6N041 insulator cover
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2004 Ford E-250 | Base | 8 Cyl 4.6 L GAS
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Ford E-250 Intake Manifold Part Number: 9L3Z-9424-D
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Manufacturer Note: With Electric Heated PCV
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009 Ford E-250 | Base | 8 Cyl 4.6 L FLEX
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Ford E-250 Intake Manifold Part Number: 9C2Z-9424-AA
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2010 Ford E-250 | Base | 8 Cyl 5.4 L CNG, 8 Cyl 5.4 L FLEX, 8 Cyl 5.4 L GAS, 8 Cyl 5.4 L LPG
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Ford E-250 Intake Manifold, Upper Part Number: 3L3Z-9424-DA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper; Intake Plenum
- Manufacturer Note: Upper, FROM 12/9/2002
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2007 Ford E-250 | Base | 8 Cyl 4.6 L GAS
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Ford E-250 Intake Manifold, Lower Part Number: 2L1Z-9424-BC
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003 Ford E-250 | Base | 8 Cyl 4.6 L GAS
View related parts
Ford E-250 Intake Manifold, Upper Part Number: 1L3Z-9424-BA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003 Ford E-250 | Base | 8 Cyl 4.6 L GAS

Ford E-250 Intake Manifold

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Ford E-250 Intake Manifold Parts and Q&A

Intake Manifold, Lower
4L3Z-9424-AA
Q: How to install the intake manifold on a 5.4L engine on Ford E-250?
A: Installation of the intake manifold on a 5.4L engine requires cleaning of the sealing surfaces, arranging the gaskets and fitting the bolts loosely. Install the Ignition Coils, electrical connectors and the Thermostat. Install hoses, brackets and sensors and connect throttle controls and coolant hoses. Lastly, avoid the air cleaner outlet pipe and reconnect the battery.
Intake Manifold
AC2Z-9424-A
Q: How to remove and replace the intake manifold on a 4.6L (2V) engine on Ford E-250?
A: In order to change the intake manifold on a 4.6L (2V) engine, remove parts and empty the cooling system, disconnect the battery and remove the parts. Take off Throttle Body, EGR module, Ignition Coils and coolant hoses. Install the new manifold with the gaskets, reassemble all the parts and re-fill the cooling system.