Q: How to service the intercooler on Ford Excursion?
A: Service of the charge air cooler is done by removing the radiator, air cleaner element and the front cover. Lose and remove CAC duct, remove charge air cooler by removing two stud bolts. In order to install the new cooler, undo the steps that were used to remove it.
A: To service Intercooler, disconnect battery ground, clean supercharger space and seal openings. Disassemble several parts, such as throttle body spacer and hoses. Decommission the system, and replace the Intercooler and other components with new gaskets and bolts, be sure all are oriented and connected. Reconnect the battery.