How to Service the EGR Cooler on Ford F-250 Super Duty?

Service of EGR cooler, remove degas bottle, upper radiator hose and power steering reservoir. Disassemble a number of hoses and sensors, take off the EGR cooler and support bracket. Install new clamps, hoses and gaskets and tighten to recommended torque. Plug parts back together, in reverse order, and connect correctly.

How to conduct a leak test on the EGR Cooler on Ford F-350 Super Duty?

To check EGR cooler leak, apply original or local M8 fasteners so as to secure test plates with 4 holes, tighten these test plates to 31 Nm. Should not be exceeded during testing at 207 kPa (30 psi). Put the cooler in water and in case of any bubbles change the cooler assembly.

OEM Ford EGR Cooler

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17 EGR Coolers found

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Ford EGR Cooler Part Number: K2GZ-9F464-A
$127.21 MSRP: $185.17
You Save: $57.96 (32%)
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Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler; Cooler
- Replaced by: K2GZ-9F464-B
Fits the following Ford Models:
- Bronco Sport | 2021-2023 | Badlands, First Edition, Heritage Limited Edition | 4 Cyl 2.0 L GAS
- Edge | 2019-2023 | SE, SEL, ST-Line, Titanium | 4 Cyl 2.0 L GAS
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Ford EGR Cooler Part Number: 4C3Z-9P456-AJ
$401.81 MSRP: $687.27
You Save: $285.46 (42%)
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Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler; Cooler
Fits the following Ford Models:
- E-350 Super Duty | 2008-2010 | Base, XL, XLT | 8 Cyl 6.0 L DIESEL
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Ford EGR Cooler, Upper Part Number: 8C3Z-9P456-C
$615.38 MSRP: $994.55
You Save: $379.17 (39%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler, Upper; Exhaust Gas Recirculation (EGR) Cooler; Cooler
- Position: Upper
- Replaces: 8C3Z-9P456-A
Fits the following Ford Models:
- F-250 Super Duty | 2008-2010 | Cabela's, FX4, Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.4 L DIESEL
- F-350 Super Duty | 2008-2010 | Cabela's, FX4, Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.4 L DIESEL
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Ford EGR Cooler, Lower Part Number: 8C3Z-9F464-F
$602.70 MSRP: $1043.64
You Save: $440.94 (43%)
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Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler, Lower, Upper; Exhaust Gas Recirculation (EGR) Cooler; EGR Tube; Cooler; Tube
- Position: Lower
- Replaces: 8C3Z-9F464-D, 8C3Z-9F464-B, 8C3Z-9F464-E
Fits the following Ford Models:
- F-250 Super Duty | 2008-2010 | Cabela's, FX4, Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.4 L DIESEL
- F-350 Super Duty | 2008-2010 | Cabela's, FX4, Harley-Davidson Edition, King Ranch, Lariat, XL, XLT | 8 Cyl 6.4 L DIESEL
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Ford Throttle Cable Part Number: E1TZ9F464A
$96.87 MSRP: $131.83
You Save: $34.96 (27%)
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Product Specifications
- Other Name: EGR Cooler; Cooler; Solenoid
Fits the following Ford Models:
- LTD | 1984-1985 | Country Squire, Crown Victoria | 8 Cyl 5.0 L GAS, 8 Cyl 5.8 L GAS
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Ford Cooler Part Number: ML3Z-9F464-C
$156.15 MSRP: $225.00
You Save: $68.85 (31%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler - EGR
- Replaces: ML3Z-9F464-A, ML3Z-9F464-B
Fits the following Ford Models:
- Expedition | 2022-2023 | King Ranch, Limited, Max King Ranch, Max Limited, Max Platinum, Max SSV, Max XL, Max XLT, Platinum, SSV, Timberline, XL, XL STX, XLT | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS
- F-150 | 2021-2023 | XL, XLT
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Ford EGR Cooler Part Number: K2GZ-9F464-B
$127.21 MSRP: $185.17
You Save: $57.96 (32%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler; Cooler
- Replaces: K2GZ-9F464-A
Fits the following Ford Models:
- Escape | 2020-2023 | Platinum, SEL, ST-Line Elite, ST-Line Select, Titanium | 4 Cyl 2.0 L GAS
- Maverick | 2022-2023 | Lariat, XL, XLT | 4 Cyl 2.0 L GAS
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Ford EGR Cooler Part Number: LX6Z-9F464-C
$72.59 MSRP: $105.67
You Save: $33.08 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler - EGR; Cooler
- Replaces: LX6Z-9F464-A
Fits the following Ford Models:
- Escape | 2020-2023 | Plug-In Hybrid, SE Plug-In Hybrid, SE Sport Hybrid, SEL Hybrid, SEL Plug-In Hybrid, ST-Line Select Hybrid, Titanium Hybrid, Titanium Plug-In Hybrid | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L PLUG-IN HYBRID EV-GAS (PHEV)
- Maverick | 2022-2023 | Lariat, XL, XLT | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV)
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Ford EGR Cooler Part Number: JT4Z-9F464-B
$115.65 MSRP: $168.33
You Save: $52.68 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler; Cooler
- Replaced by: JT4Z-9F464-C
- Replaces: JT4Z-9F464-A
Fits the following Ford Models:
- Bronco | 2021-2023 | Badlands, Base, Big Bend, Black Diamond, First Edition, Heritage Limited Edition, Outer Banks, Wildtrak | 6 Cyl 2.7 L GAS
- F-150 | 2018-2023 | King Ranch, Lariat, Limited, Platinum, Police Responder, SSV, XL, XLT | 6 Cyl 2.7 L GAS, 6 Cyl 3.0 L DIESEL, 6 Cyl 3.3 L FLEX, 6 Cyl 3.5 L GAS, 8 Cyl 5.0 L FLEX
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Ford Cooler Part Number: HC3Z-9V425-B
$340.50 MSRP: $500.00
You Save: $159.50 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Tube Assembly; Exhaust Gas Recirculation (EGR) Cooler
- Replaces: HC3Z-9V425-A
Fits the following Ford Models:
- F-250 Super Duty | 2017-2024 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2017-2024 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford EGR Cooler Part Number: CK4Z-9U433-D
$540.79 MSRP: $801.17
You Save: $260.38 (33%)
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Product Specifications
- Other Name: Valve Assembly; Exhaust Gas Recirculation (EGR) Cooler; Cooler
Fits the following Ford Models:
- Transit-150 | 2015-2019 | Base, XL, XLT | 5 Cyl 3.2 L DIESEL
- Transit-250 | 2015-2019 | Base, PTV | 5 Cyl 3.2 L DIESEL
- Transit-350 | 2015-2019 | Base, XL, XLT | 5 Cyl 3.2 L DIESEL
- Transit-350 HD | 2015-2019 | Base, XL, XLT | 5 Cyl 3.2 L DIESEL
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Ford EGR Cooler Part Number: P2GZ-9F464-A
$48.00 MSRP: $74.91
You Save: $26.91 (36%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler - EGR; Cooler
Fits the following Ford Models:
- Escape | 2023 | Platinum, ST-Line Elite, ST-Line Select | 4 Cyl 2.0 L GAS
- Mustang | 2024 | EcoBoost, EcoBoost Premium | 4 Cyl 2.3 L GAS
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Ford EGR Cooler Part Number: LB5Z-9F464-C
$180.11 MSRP: $262.17
You Save: $82.06 (32%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler; Cooler
- Replaces: LB5Z-9F464-B, LB5Z-9F464-A
Fits the following Ford Models:
- Bronco | 2021-2023 | Badlands, Base, Big Bend, Black Diamond, Everglades, Heritage Edition, Outer Banks | 4 Cyl 2.3 L GAS
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Ford EGR Cooler Part Number: LB5Z-9F464-A
$180.11 MSRP: $262.17
You Save: $82.06 (32%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler - EGR; Exhaust Gas Recirculation (EGR) Cooler; Cooler
- Replaced by: LB5Z-9F464-C
Fits the following Ford Models:
- Explorer | 2020-2023 | Base, Limited, ST-Line, Timberline, XLT | 4 Cyl 2.3 L GAS
- Ranger | 2019-2023 | Lariat, XL, XLT | 4 Cyl 2.3 L GAS
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Ford Cooler Part Number: BC3Z-9F464-C
Product Specifications
- Other Name: Cooler - EGR; EGR Cooler
Fits the following Ford Models:
- F-250 Super Duty | 2011-2015 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2011-2015 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
View related parts
Ford Cooler Part Number: BC3Z-9F464-B
Product Specifications
- Other Name: Cooler - EGR; EGR Cooler
Fits the following Ford Models:
- F-250 Super Duty | 2011 | King Ranch, Lariat, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2011 | King Ranch, Lariat, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford Cooler Part Number: HC3Z-9V426-E
$293.97 MSRP: $431.67
You Save: $137.70 (32%)
Product Specifications
- Other Name: Housing
Fits the following Ford Models:
- F-250 Super Duty | 2023-2024 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2023-2024 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL

Ford EGR Cooler Parts and Q&A

EGR Cooler, Upper
8C3Z-9P456-C
Q: How to Service the EGR Cooler on Ford F-250 Super Duty?
A: Service of EGR cooler, remove degas bottle, upper radiator hose and power steering reservoir. Disassemble a number of hoses and sensors, take off the EGR cooler and support bracket. Install new clamps, hoses and gaskets and tighten to recommended torque. Plug parts back together, in reverse order, and connect correctly.
EGR Cooler, Lower
8C3Z-9F464-F
Q: How to conduct a leak test on the EGR Cooler on Ford F-350 Super Duty?
A: To check EGR cooler leak, apply original or local M8 fasteners so as to secure test plates with 4 holes, tighten these test plates to 31 Nm. Should not be exceeded during testing at 207 kPa (30 psi). Put the cooler in water and in case of any bubbles change the cooler assembly.