How to Service and Repair an Intake Manifold on Ford Explorer?

One should start by draining engine coolant along with separating the radiator overflow hose for lower intake manifold servicing work. First disconnect the water heater tube from the water bypass hose then remove the upper intake manifold followed by the engine coolant temperature (ECT) electrical connector. First disconnect the heater water hoses together with the PCV heater hoses from the water heater tube while removing the wire harness retainer nut. Proceed by disconnecting the upper radiator hose and you must also remove the water bypass hose using the clamps. The first step involves cutting the connections for eight fuel injector electrical connectors along with the fuel line followed by disconnecting the ground strap at the back of the lower intake manifold and the water temperature indicator sender electrical connector. The first step involves taking out the CMP sensor together with the camshaft synchronizer and unfastening the bolts to extract the lower intake manifold. Discard the lower gasket during this procedure. For installation, clean the gasket surfaces of the lower intake manifold, cylinder heads, and cylinder block using Metal Surface Cleaner F4AZ-19A536-RA or an equivalent that meets Ford specification WSE-M5B392-A. Apply a 1.6 mm (0.06) bead of Silicone Gasket and Sealant F7AZ-19554-EA or an equivalent that meets Ford specification WSE-M4G323-A4 in the corners where the cylinder head and cylinder block meet, then position the four lower gaskets, ensuring the intake manifold seal tabs fit into the notches of the lower intake manifold gaskets. Press along the entire intake manifold seal to make silicone sealant appear before placing the lower intake manifold and starting the bolts. The installation of lower intake manifold requires a two-step procedure where initial pressure reaches 10 Nm (89 inch lbs.) before advancing to 32 Nm (24 ft. lbs.). After reinstalling the camshaft position (CMP) sensor along with the camshaft synchronizer, reconnect the rear ground strap as well as the water temperature indicator sender electrical connector and eight fuel injector electrical connectors. First attach the fuel line followed by mounting the water bypass hose through its two clamps before installing the upper radiator hose and heater water hoses and wire harness retainer nut. The last sequence includes engine coolant temperature (ECT) electrical connector connection along with the water heater bypass hose attachment to heater tube, two PCV heater hoses securement to heater tube followed by upper intake manifold installation and radiator overflow hose reconnection before engine cooling system filling.

OEM Ford Explorer Intake Manifold

Engine Intake Manifold

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25 Intake Manifolds found

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Ford Explorer Intake Manifold
Part Number: CJ5Z-9424-G
$54.41 MSRP: $77.83
You Save: $23.42 (31%)
Ships in 1 Business Day
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: CJ5Z-9424-B, CJ5Z-9424-C, CJ5Z-9424-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2016-2019 Ford Explorer | Base, Limited, XLT | 4 Cyl 2.3 L GAS
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Ford Explorer Intake Manifold
Part Number: FT4Z-9424-E
$82.10 MSRP: $119.50
You Save: $37.40 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: FT4Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2020-2023 Ford Explorer | King Ranch, Platinum, ST | 6 Cyl 3.0 L GAS
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Ford Explorer Intake Manifold
Part Number: 7L2Z-9424-B
$1287.00 MSRP: $1906.67
You Save: $619.67 (33%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: 6L2Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2004-2010 Ford Explorer | Eddie Bauer, Limited, NBX, XLS, XLS Sport, XLT, XLT Sport | 6 Cyl 4.0 L FLEX, 6 Cyl 4.0 L GAS, 8 Cyl 4.6 L GAS
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Ford Explorer Intake Manifold
Part Number: 7L2Z-9424-A
$522.10 MSRP: $766.67
You Save: $244.57 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaced by: 9L3Z-9424-G
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2008 Ford Explorer | Eddie Bauer, Limited, XLT | 8 Cyl 4.6 L GAS
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Ford Explorer Intake Manifold
Part Number: 9L3Z-9424-F
$778.50 MSRP: $1153.33
You Save: $374.83 (33%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Manufacturer Note: For CMVC Retaining Clips, Use W710420-S437 (4 Per Package)
- Replaces: 9L3Z-9424-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2009-2010 Ford Explorer | Eddie Bauer, Limited, XLT | 8 Cyl 4.6 L GAS
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Ford Explorer Intake Manifold
Part Number: DG1Z-9424-A
$322.34 MSRP: $473.33
You Save: $150.99 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2019 Ford Explorer | Platinum, Sport | 6 Cyl 3.5 L GAS
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Ford Explorer Intake Manifold, Lower
Part Number: CT4Z-9424-C
$129.39 MSRP: $188.33
You Save: $58.94 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Position: Lower
- Replaces: AT4Z-9424-F, CT4Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2016-2019 Ford Explorer | Base, Limited, XLT | 6 Cyl 3.5 L GAS
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Ford Explorer Intake Manifold, Upper
Part Number: L1MZ-9424-A
$77.97 MSRP: $113.50
You Save: $35.53 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Position: Upper
- Replaced by: L1MZ-9424-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2020-2023 Ford Explorer | Base, Limited Hybrid, Platinum Hybrid | 6 Cyl 3.3 L FULL HYBRID EV-GAS (FHEV)
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Ford Explorer Intake Manifold
Part Number: 4L5Z-9424-A
$410.87 MSRP: $603.33
You Save: $192.46 (32%)
Product Specifications
- Other Name: Kit - Manifold Hardware; Engine Intake Manifold
- Replaces: 1L5Z-9424-DA, 4L5Z-9424-BA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2001 Ford Explorer | Eddie Bauer, Limited, Postal, XL Fleet, XLS, XLT | 6 Cyl 4.0 L GAS
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Ford Explorer Intake Manifold, Upper
Part Number: AT4Z-9424-A
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2015 Ford Explorer | Base, Limited, XLT | 6 Cyl 3.5 L GAS
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Ford Explorer Intake Manifold, Upper
Part Number: F77Z-9424-CA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper; Manifold
- Position: Upper
- Replaces: F57Z-9424-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1995-2000 Ford Explorer | Eddie Bauer, Expedition, Limited, Postal, Sport, XL, XL Fleet, XLS, XLT | 6 Cyl 4.0 L GAS
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Ford Explorer Intake Manifold
Part Number: 1L2Z-9424-CA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002-2003 Ford Explorer | Eddie Bauer, Limited, XLS, XLT | 6 Cyl 4.0 L FLEX, 6 Cyl 4.0 L GAS
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Ford Explorer Intake Manifold
Part Number: 2L2Z-9424-AB
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Manufacturer Note: Water Heated PCV System
- Replaces: 2L2Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2003-2005 Ford Explorer | Eddie Bauer, Limited, NBX, XLS, XLS Sport, XLT, XLT Sport | 6 Cyl 4.0 L FLEX, 6 Cyl 4.0 L GAS, 8 Cyl 4.6 L GAS
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Ford Explorer Intake Manifold, Lower
Part Number: 1L2Z-9424-AA
Product Specifications
- Other Name: Kit - Manifold Hardware; Engine Intake Manifold, Lower
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2002 Ford Explorer | Eddie Bauer, Limited, XLT | 8 Cyl 4.6 L GAS
View related parts
Ford Explorer Intake Manifold, Lower
Part Number: CT4Z-9424-B
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2011-2015 Ford Explorer | Base, Limited, XLT | 6 Cyl 3.5 L GAS
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Ford Explorer Intake Manifold
Part Number: F6TZ-9424-AB
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Manufacturer Note: Lower. #96TF-9424-AB. Filled rear water pockets. Attaching bolt (6) W703492-S303 & Nut (6) E822110-S72 Lower to Upper 9424., OHV
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1995-2000 Ford Explorer | Eddie Bauer, Expedition, Limited, Postal, Sport, XL, XL Fleet, XLS, XLT | 6 Cyl 4.0 L GAS
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Ford Explorer Intake Manifold, Lower
Part Number: FOTZ-9424-AB
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower; Manifold
- Manufacturer Note: Lower. #90TF-9424-AB. Filled rear water pockets. Attaching bolt (6) W703492-S303 & Nut (6) N822110-S72 Lower to Upper 9424.
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1992-1994 Ford Explorer | Eddie Bauer, Limited, Sport, XL, XLT | 6 Cyl 4.0 L GAS
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Ford Explorer Intake Manifold, Upper
Part Number: XL2Z-9424-BA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Manifold
- Manufacturer Note: Upper - Includes 9J459 EGR Control & 9J460 Sensor, For external type EGR
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1998-2001 Ford Explorer | Eddie Bauer, Limited, XLS, XLT | 8 Cyl 5.0 L GAS
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Ford Explorer Intake Manifold
Part Number: XL2Z-9424-CA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Manifold
- Manufacturer Note: Upper. Includes 9E926 Throttle Body. Includes mounting screws W705464-S309., SOHC
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1999-2001 Ford Explorer | Eddie Bauer, Limited, Postal, Sport, XL, XL Fleet, XLS, XLT | 6 Cyl 4.0 L GAS
View related parts
Ford Explorer Intake Manifold
Part Number: YL2Z-9424-AA
Product Specifications
- Other Name: Manifold Assembly - Inlet; Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 1997-2001 Ford Explorer | Eddie Bauer, Limited, Postal, Sport, XL, XL Fleet, XLS, XLT | 6 Cyl 4.0 L GAS

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Ford Explorer Intake Manifold

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Ford Explorer Intake Manifold Parts Questions & Experts Answers

Intake Manifold
4L5Z-9424-A
Q: How to Service and Repair an Intake Manifold on Ford Explorer?
A: One should start by draining engine coolant along with separating the radiator overflow hose for lower intake manifold servicing work. First disconnect the water heater tube from the water bypass hose then remove the upper intake manifold followed by the engine coolant temperature (ECT) electrical connector. First disconnect the heater water hoses together with the PCV heater hoses from the water heater tube while removing the wire harness retainer nut. Proceed by disconnecting the upper radiator hose and you must also remove the water bypass hose using the clamps. The first step involves cutting the connections for eight fuel injector electrical connectors along with the fuel line followed by disconnecting the ground strap at the back of the lower intake manifold and the water temperature indicator sender electrical connector. The first step involves taking out the CMP sensor together with the camshaft synchronizer and unfastening the bolts to extract the lower intake manifold. Discard the lower gasket during this procedure. For installation, clean the gasket surfaces of the lower intake manifold, cylinder heads, and cylinder block using Metal Surface Cleaner F4AZ-19A536-RA or an equivalent that meets Ford specification WSE-M5B392-A. Apply a 1.6 mm (0.06) bead of Silicone Gasket and Sealant F7AZ-19554-EA or an equivalent that meets Ford specification WSE-M4G323-A4 in the corners where the cylinder head and cylinder block meet, then position the four lower gaskets, ensuring the intake manifold seal tabs fit into the notches of the lower intake manifold gaskets. Press along the entire intake manifold seal to make silicone sealant appear before placing the lower intake manifold and starting the bolts. The installation of lower intake manifold requires a two-step procedure where initial pressure reaches 10 Nm (89 inch lbs.) before advancing to 32 Nm (24 ft. lbs.). After reinstalling the camshaft position (CMP) sensor along with the camshaft synchronizer, reconnect the rear ground strap as well as the water temperature indicator sender electrical connector and eight fuel injector electrical connectors. First attach the fuel line followed by mounting the water bypass hose through its two clamps before installing the upper radiator hose and heater water hoses and wire harness retainer nut. The last sequence includes engine coolant temperature (ECT) electrical connector connection along with the water heater bypass hose attachment to heater tube, two PCV heater hoses securement to heater tube followed by upper intake manifold installation and radiator overflow hose reconnection before engine cooling system filling.