How to Service and Repair a Fuel Level Sensor on Ford Explorer?

Service of the fuel level sensor begins with removing the fuel pump while maintaining zones free of both smoking and open flames due to dangerous flammable mixtures. Note the path of the sensor wire so you can install it correctly after servicing. Begin the fuel level sensor service by removing the electrical connector's heat shrink tube followed by disconnecting its electrical connection. After releasing the screw you must lift the fuel level sensor out of its place. The installation requires wiring the fuel level sensor through the center of the fuel pump module while placing both sensor wires behind the metal sensor plate and securing the grounding eyelet on the front side of the unit. After placing the fuel pump module first and positioning the grounding eyelet at the front of the sensor you need to use the screw to fasten the fuel level sensor in place. Connection of electrical components to wire harness should start by placing heat shrink tube onto wires before heating it with a heat gun rather than using an open flame which could cause injuries. Finally, reinstall the fuel pump.

What are the crucial safety precautions to observe when servicing the fuel level sensor on Ford Mustang?

Service personnel should follow security measures when working with the fuel level sensor because they handle highly flammable mixtures. First step should be to reduce pressure from the fuel system then disconnect the battery cable. The proper unlocking method for the fuel tank filler cap requires a counterclockwise twist motion. The operator must insert the Fuel Draining Hose into the fuel tank filler pipe until the fitting reaches the safety valve opening thus enabling the Fuel Storage Tanker connection for fuel extraction that will lower the fuel level below the Fuel Pump (FP) module mounting flange. Administration of the vehicle requires rear seat cushion and FP module and fuel level sensor access cover removal. Secure the Fuel Pump sockets before cleaning its electrical connections. Afterwards, disconnect the electrical connector by placing absorbent pads to collect any fuel in the work area. With the Fuel Tank Sender Unit Socket the operator should disconnect the rear fuel tube from the FP module quick connect coupling before removing and discarding the FP module lock ring using the tool while maintaining float arm safety. The LH saddle of the fuel tank requires draining before inspecting the FP module flange alongside the O-ring seal contact areas to decide whether to replace the FP module or fuel tank due to damage. You should first remove the FP module O-ring seal which you will discard afterward. Following this step thoroughly wash all fuel level sensor connections before disconnecting the electrical connector. The Fuel Tank Sender Unit Socket should be used to separate and throw away the fuel level sensor lock ring while raising the sensor from the tank and breaking the internal fuel tube-to-sensor coupling connection. Irrigate the sensor of remaining fuel before examining all interfacing parts of sensor flanges and O-ring seals with replacement if needed. Clean engine oil must be used to lubricate the new O-ring seal as you put it into place. Follow this procedure to install the new FP module and fuel level sensor lock ring and O-ring seal by positioning their arrows correctly with the fuel tank before securing the lock rings at the stop tabs.

How Can You Service and Repair a Fuel Level Sensor Using an Exploded View of the Fuel Tank and Filler Pipe on Ford Ranger?

The first step for maintaining the fuel level sensor starts with studying the fuel tank and filler pipe exploded view which becomes clearer after removing the vehicle body. Detailed instructions about the procedure are provided through the established procedures.

OEM Ford Fuel Level Sensor

Gas Gauge Sensor

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395 Fuel Level Sensors found

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Ford Fuel Gauge Sending Unit
Part Number: 9L3Z-9A299-D
$44.08 MSRP: $70.00
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Tank Sending Unit; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit
Fits the following Ford Models:
- F-150 | 2009-2014 | FX2, FX4, Harley-Davidson Edition, King Ranch, Lariat, Lariat Limited, Limited, Platinum, STX, SVT Raptor, XL, XLT | 6 Cyl 3.5 L GAS, 6 Cyl 3.7 L CNG, 6 Cyl 3.7 L FLEX, 6 Cyl 3.7 L LPG, 8 Cyl 4.6 L GAS, 8 Cyl 5.0 L FLEX, 8 Cyl 5.4 L FLEX, 8 Cyl 6.2 L GAS
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Ford Fuel Gauge Sending Unit
Part Number: 9L3Z-9A299-F
$43.85 MSRP: $69.64
You Save: $25.79 (38%)
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Sending Unit; Fuel Pump Module; Level Sensor.; Fuel Sender Unit
Fits the following Ford Models:
- F-150 | 2009-2014 | FX2, FX4, Harley-Davidson Edition, King Ranch, Lariat, Lariat Limited, Limited, Platinum, STX, SVT Raptor, XL, XLT | 6 Cyl 3.5 L GAS, 6 Cyl 3.7 L CNG, 6 Cyl 3.7 L FLEX, 6 Cyl 3.7 L LPG, 8 Cyl 4.6 L GAS, 8 Cyl 5.0 L FLEX, 8 Cyl 5.4 L FLEX, 8 Cyl 6.2 L GAS
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Ford Fuel Gauge Sending Unit
Part Number: JL3Z-9A299-B
$185.97 MSRP: $316.00
You Save: $130.03 (42%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit
Fits the following Ford Models:
- F-150 | 2018-2020 | King Ranch, Lariat, Platinum, XL, XLT | 6 Cyl 3.0 L DIESEL
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Ford Fuel Gauge Sending Unit
Part Number: BC3Z-9A299-G
$102.24 MSRP: $171.64
You Save: $69.40 (41%)
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit
Fits the following Ford Models:
- F-250 Super Duty | 2011-2016 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2011-2016 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford Fuel Sender Unit
Part Number: BC3Z-9A299-F
$66.06 MSRP: $110.91
You Save: $44.85 (41%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger; Fuel Pump Module; Fuel Level Sensor; Sending Unit.
Fits the following Ford Models:
- F-250 Super Duty | 2011-2016 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX
- F-350 Super Duty | 2011-2016 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX
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Ford Fuel Gauge Sending Unit
Part Number: FL3Z-9A299-C
$131.87 MSRP: $222.00
You Save: $90.13 (41%)
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender and Hanger Assembly; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit
Fits the following Ford Models:
- F-150 | 2015-2020 | King Ranch, Lariat, Limited, Platinum, Police Responder, Raptor, SSV, XL, XLT | 6 Cyl 2.7 L GAS, 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 8 Cyl 5.0 L FLEX
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Ford Fuel Gauge Sending Unit
Part Number: 1L2Z-9A299-DB
$44.63 MSRP: $72.91
You Save: $28.28 (39%)
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Tank Sending Unit; Fuel Level Sensor; Fuel Sending Unit; Fuel Sender Unit
Fits the following Ford Models:
- Explorer | 2002-2005 | Eddie Bauer, Limited, NBX, XLS, XLS Sport, XLT, XLT Sport | 6 Cyl 4.0 L FLEX, 6 Cyl 4.0 L GAS, 8 Cyl 4.6 L GAS
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Ford Fuel Gauge Sending Unit
Part Number: 8C3Z-9A299-F
$140.34 MSRP: $230.91
You Save: $90.57 (40%)
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Tank Sending Unit; Fuel Level Sensor; Fuel Sending Unit
Fits the following Ford Models:
- F-250 Super Duty | 2010 | Cabela's, King Ranch, Lariat, XL, XLT | 10 Cyl 6.8 L GAS
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Ford Fuel Gauge Sending Unit
Part Number: 9L3Z-9A299-E
$49.24 MSRP: $78.18
You Save: $28.94 (38%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Sending Unit; Fuel Pump Module; Level Sensor.; Fuel Sender Unit
Fits the following Ford Models:
- F-150 | 2009-2014 | FX2, FX4, Harley-Davidson Edition, King Ranch, Lariat, Lariat Limited, Limited, Platinum, STX, SVT Raptor, XL, XLT | 6 Cyl 3.5 L GAS, 6 Cyl 3.7 L CNG, 6 Cyl 3.7 L FLEX, 6 Cyl 3.7 L LPG, 8 Cyl 4.6 L GAS, 8 Cyl 5.0 L FLEX, 8 Cyl 5.4 L FLEX, 8 Cyl 6.2 L GAS
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Ford Fuel Gauge Sending Unit
Part Number: HC3Z-9A299-P
$74.69 MSRP: $118.60
You Save: $43.91 (38%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender & Hanger Assembly; Fuel Level Sensor; Fuel Sender Unit
- Replaces: PS-999, HC3Z-9A299-M, HC3Z-9A299-A
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
- F-350 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
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Ford Fuel Pump
Part Number: HC3Z-9H307-AT
$545.63 MSRP: $881.82
You Save: $336.19 (39%)
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Product Specifications
- Other Name: Sender And Pump Assembly
- Replaces: HC3Z-9H307-T, HC3Z-9H307-AE, PFS-1116, PFS-1330, HC3Z-9H307-E, HC3Z-9H307-Y
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2017-2023 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford Fuel Gauge Sending Unit
Part Number: PC3Z-9A299-C
$156.18 MSRP: $248.00
You Save: $91.82 (38%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Sender Assembly - Fuel Tank
Fits the following Ford Models:
- F-350 Super Duty | 2023 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 7.3 L GAS
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Ford Fuel Pump
Part Number: HC3Z-9H307-AQ
$463.08 MSRP: $741.82
You Save: $278.74 (38%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Sender And Pump Assembly; Fuel Pump and Sender Assembly; Electric Fuel Pump; Fuel Pump Module Assembly
- Replaces: PFS-1123, HC3Z-9H307-AH, HC3Z-9H307-AC, HC3Z-9H307-H, HC3Z-9H307-P, PFS-1333
Fits the following Ford Models:
- F-250 Super Duty | 2017-2024 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2017-2024 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL, 8 Cyl 6.8 L GAS, 8 Cyl 7.3 L GAS
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Ford Fuel Gauge Sending Unit
Part Number: HC3Z-9A299-F
$268.43 MSRP: $430.00
You Save: $161.57 (38%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Level Sensor; Fuel Sending Unit
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2017-2023 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford Fuel Gauge Sending Unit
Part Number: HC3Z-9A299-H
$282.48 MSRP: $480.00
You Save: $197.52 (42%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Level Sensor; Fuel Sending Unit
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2017-2023 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford Fuel Gauge Sending Unit
Part Number: HC3Z-9A299-J
$166.25 MSRP: $264.00
You Save: $97.75 (38%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Level Sensor; Fuel Sending Unit
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
- F-350 Super Duty | 2017-2023 | King Ranch, Lariat, Limited, Platinum, XL, XLT | 8 Cyl 6.7 L DIESEL
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Ford Fuel Pump
Part Number: LC3Z-9H307-H
$400.75 MSRP: $685.45
You Save: $284.70 (42%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Sender And Pump Assembly
- Replaced by: LC3Z-9H307-R
- Replaces: LC3Z-9H307-A
Fits the following Ford Models:
- F-250 Super Duty | 2020-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
- F-350 Super Duty | 2020-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
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Ford Fuel Gauge Sending Unit
Part Number: HC3Z-9A299-E
$151.14 MSRP: $240.00
You Save: $88.86 (38%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Level Sensor; Fuel Sending Unit
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
- F-350 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
View related parts
Ford Fuel Gauge Sending Unit
Part Number: HC3Z-9A299-C
$140.18 MSRP: $236.00
You Save: $95.82 (41%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Sender & Hanger Assembly; Fuel Level Sensor; Fuel Sender Unit
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
- F-350 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
View related parts
Ford Fuel Gauge Sending Unit
Part Number: HC3Z-9A299-G
$149.88 MSRP: $238.00
You Save: $88.12 (38%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Sender Assembly - Fuel Tank; Fuel Level Sensor; Fuel Sending Unit
Fits the following Ford Models:
- F-250 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS
- F-350 Super Duty | 2017-2022 | King Ranch, Lariat, Platinum, XL, XLT | 8 Cyl 6.2 L FLEX, 8 Cyl 7.3 L GAS

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Ford Fuel Level Sensor Parts Questions & Experts Answers

Fuel Gauge Sending Unit
7L2Z-9A299-A
Q: How to Service and Repair a Fuel Level Sensor on Ford Explorer?
A: Service of the fuel level sensor begins with removing the fuel pump while maintaining zones free of both smoking and open flames due to dangerous flammable mixtures. Note the path of the sensor wire so you can install it correctly after servicing. Begin the fuel level sensor service by removing the electrical connector's heat shrink tube followed by disconnecting its electrical connection. After releasing the screw you must lift the fuel level sensor out of its place. The installation requires wiring the fuel level sensor through the center of the fuel pump module while placing both sensor wires behind the metal sensor plate and securing the grounding eyelet on the front side of the unit. After placing the fuel pump module first and positioning the grounding eyelet at the front of the sensor you need to use the screw to fasten the fuel level sensor in place. Connection of electrical components to wire harness should start by placing heat shrink tube onto wires before heating it with a heat gun rather than using an open flame which could cause injuries. Finally, reinstall the fuel pump.
Fuel Pump
7R3Z-9275-C
Q: What are the crucial safety precautions to observe when servicing the fuel level sensor on Ford Mustang?
A: Service personnel should follow security measures when working with the fuel level sensor because they handle highly flammable mixtures. First step should be to reduce pressure from the fuel system then disconnect the battery cable. The proper unlocking method for the fuel tank filler cap requires a counterclockwise twist motion. The operator must insert the Fuel Draining Hose into the fuel tank filler pipe until the fitting reaches the safety valve opening thus enabling the Fuel Storage Tanker connection for fuel extraction that will lower the fuel level below the Fuel Pump (FP) module mounting flange. Administration of the vehicle requires rear seat cushion and FP module and fuel level sensor access cover removal. Secure the Fuel Pump sockets before cleaning its electrical connections. Afterwards, disconnect the electrical connector by placing absorbent pads to collect any fuel in the work area. With the Fuel Tank Sender Unit Socket the operator should disconnect the rear fuel tube from the FP module quick connect coupling before removing and discarding the FP module lock ring using the tool while maintaining float arm safety. The LH saddle of the fuel tank requires draining before inspecting the FP module flange alongside the O-ring seal contact areas to decide whether to replace the FP module or fuel tank due to damage. You should first remove the FP module O-ring seal which you will discard afterward. Following this step thoroughly wash all fuel level sensor connections before disconnecting the electrical connector. The Fuel Tank Sender Unit Socket should be used to separate and throw away the fuel level sensor lock ring while raising the sensor from the tank and breaking the internal fuel tube-to-sensor coupling connection. Irrigate the sensor of remaining fuel before examining all interfacing parts of sensor flanges and O-ring seals with replacement if needed. Clean engine oil must be used to lubricate the new O-ring seal as you put it into place. Follow this procedure to install the new FP module and fuel level sensor lock ring and O-ring seal by positioning their arrows correctly with the fuel tank before securing the lock rings at the stop tabs.
Fuel Gauge Sending Unit
7L5Z-9A299-A
Q: How Can You Service and Repair a Fuel Level Sensor Using an Exploded View of the Fuel Tank and Filler Pipe on Ford Ranger?
A: The first step for maintaining the fuel level sensor starts with studying the fuel tank and filler pipe exploded view which becomes clearer after removing the vehicle body. Detailed instructions about the procedure are provided through the established procedures.